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서성화,원종일,우흥식,Seo, Seong-Hwa,Weon, Jong-Il,Woo, Heung-Sik 대한안전경영과학회 2011 대한안전경영과학회지 Vol.13 No.4
The hazard conditions on plant works of the steel industry have been investigated to efficiently prevent from industrial accidents. The plant works are eventually carried out by workers of smaller service companies where the safety management systems are not well established, on behalf of the main steel company. Based on the preliminary risk assessment on the plant working and open literature reviews, the safety management systems, which can be applied to the plant workplace of each process, are studied and then the step-by-step 4M check-list method is established. Accordingly, the risk assessment technique using 4M checklist for the plant workplace is proposed. In addition, a standardized flow-chart for safety management of plant work is introduced. These risk assessment technique and flow-chart can definitely contribute to the reduction of industrial accidents, considering the risk characterization and the unsafe conditions in small and medium-sized plant workplace, as effective safety management tools and safety guide line.
이선용 ( Sun Yong Lee ),우흥식 ( Heung Sik Woo ),원종일 ( Jong Il Weon ) 한국안전학회(구 한국산업안전학회) 2013 한국안전학회지 Vol.28 No.5
Occupational stresses of steel manufacturing workers have been investigated using an organized questionnaire composed of 40 items. Three hypothesizes were developed based on the literature review of related researches. Empirical data surveyed from ones working in steel manufacturing jobs were collected and the in-depth statistical analyses using Statistical Package for the Social Sciences(SPSS) software were performed. These statistical results indicate that the existence of occupational stress may cause to take place industrial accidents. Consequentially, the prevention of occupational stress helps to promote the will to work, following by increasing job satisfaction in working circumstance of steel manufacturing.
Planetary milling에 의한 $TiN_x$의 제조
김성진,김동식,라노,박성범,권원일,김문협,우흥식,안중호,Kim, Sung-Jin,Kim, Dong-Sik,Rahno, Khamidova,Park, Sung-Bum,Gwon, Won-Il,Kim, Moon-Hyup,Woo, Heung-Sik,Ahn, Joong-Ho 한국결정성장학회 2005 한국결정성장학회지 Vol.15 No.3
[ $TiN_x$ ] powder have been fabrication by making of reaction between titanium powder and $Si_3N_4$ bowl during a planetary milling. Milling times were maintained for 1 hour, 5 hours, and 10 hours, respectively. The XRD result showed existence of non-stoichiometric compound of $TiN_{0.26}$ after 5 hours milling and coexistence of TiN with $TiN_{0.26}$ after 10 hours milling. Particle size distribution was investigated by particle size analyzer and microstructure was analyzed by FE-SEM. The size of titanium was decreased with increasing the milling time and the mean size of $TiN_x$ after 10 hours milling was increased by 200 nm. Planetary milling법을 사용하여 Ti 분말과 $Si_3N_4$ bowl과의 반응을 유도하여 $TiN_x$을 제조하였으며, 이때 milling 시간은 1시간, 5시간, 10시간으로 조정하였다. 시편의 물성평가는 X선 회절분석을 통해 결정상의 변화를 분석한 결과 milling 시간이 5시간이 되면 비화학당량적 화합물인 $TiN_{0.26}$가 먼저 생성되고 10시간의 milling에서는 $TiN_{0.26}$과 TiN이 혼재되어 있는 것으로 확인되었다. 입도분석 및 FE-SEM으로 미세구조 분석을 한 결과, milling 시간이 증가함에 따라 Ti 입자사이즈가 감소하는 것으로 나타났으며, 10시간의 milling에서는 평균사이즈가 200nm의 $TiN_x$를 제조할 수 있었다.
서성화 ( Seong Hwa Seo ),김민 ( Min Kim ),원종일 ( Jong Il Weon ),우흥식 ( Heung Sik Woo ) 한국안전학회(구 한국산업안전학회) 2011 한국안전학회지 Vol.26 No.3
Access-control of hazard zone in a steel manufacturing industry is studied in terms of safety management. Based on the results of risk evaluation for hazard zone, three risk zones with low, middle and high level are categorized. These zones have different color door and locking shape depending on their risk levels. At the high level, red door and key-based locking system are employed to accessed-controled path. Furthermore, tagout, lockout, interlock system for emergency stop, warning and flashing are also introduced. New standardized procedure of access-control for various hazard zones, which could help to greatly contribute to the prevention of accidents in advance, is proposed considering the risk level and the condition of given hazard zones. The standardized procedure of access- management suggested in this study will take an effective role as one of safety guide lines for hazardous workshop of manufacturing industries.
김동식,김성진,라노,박성범,박승식,이혜정,이상우,조경식,우흥식,안중호,Kim, Dong-Sik,Kim, Sung-Jin,Rahno, Khamidova,Park, Sung-Bum,Park, Seung-Sik,Lee, Hye-Jeong,Lee, Sang-Woo,Cho, Kyeong-Sik,Woo, Heung-Sik,Ahn, Joong-Ho 한국결정성장학회 2006 한국결정성장학회지 Vol.16 No.3
We fabricated the nano $TiN_x$ by making of reaction between titanium powder and $Si_3N_4$ during planetary milling. The $TiN_x$ powder was sintered by spark plasma sintering machine after mixing with 50 wt% of titanium powder, and the sintered body was heat-treated at $850^{\circ}C$ in order to investigate its hardness property at the elevated temperature. We analyzed crystal structure by XRD. We observed the peaks of $TiN_{0.26}$ and TiN after 10 hours milling, and we observed TiN peak mainly after 20 hours milling. The reacted particle size distribution was investigated by FE-SEM. Increase of milling time, the size of reacted particles was decreased and the $10{\sim}20nm$ size of $TiN_x$ on the surface of titanium and $TiN_x$ was observed after 20 hours milling. The micro-Vickers hardness of mixed sintered body was about $1050kgf/mm^2$. 본 연구에서는 planetary milling을 사용하여 Ti 분말과 $Si_3N_4$와의 반응이 일어나도록 하여 nano $TiN_x$을 제조하였다. 이렇게 얻어진 분말은 Ti 분말과 혼합하여 SPS 소결 장치를 이용하여 소결하였으며 이 소결체의 고온에서의 경도변화를 조사하기위해 $850^{\circ}C$에서 열처리하였다. 분말의 물성평가는 X선 회절분석을 통해 결정상의 변화를 분석하였으며, 그 결과 milling 시간이 10시간의 milling에서는 $TiN_{0.26}$과 TiN이 혼재되어 있으며 20시간의 milling에서는 주로 TiN이 생성되는 것으로 확인되었다. 제조된 분말의 표면관찰을 통해서는 milling 시간이 증가할 수로 입자표면에 새로 형성된 반응물 size 분포를 조사하였으며, milling 시간이 길수록 입자표면의 $TiN_x$ 입자의 사이즈가 $10{\sim}20nm$ 정도로 작아지는 것을 알 수 있었다. Ti와 $TiN_x$를 중량비로 50:50로 혼합하여 제조한 소결체의 경도는 마이크로비커스 경도 값으로 $1050kgf/mm^2$ 정도를 나타내었다.
위너 필터와 충격 펄스 카운팅을 이용한 저속 기계용 구름 베어링의 결함 검출
박성택(Park, Sung-Taek),원종일(Weon, Jong-Il),박성범(Park, Sung Bum),우흥식(Woo, Heung-Sik) 한국소음진동공학회 2012 한국소음진동공학회 논문집 Vol.22 No.12
The low speed machinery faults are usually caused by the bearing failure of the rolling elements. As the life time of the bearing is limited, the condition monitoring of bearing is very important to maintain the continuous operation without failures. A few monitoring techniques using time domain, frequency domain and fuzzy neural network vibration analysis are introduced to detect and diagnose the faults of the low speed machinery. This paper presents a method of fault detection for the rolling element bearing in the low speed machinery using the Wiener filtering and shock pulse counting techniques. Wiener filter is used for noise cancellation and it clearly makes the shock pulse emerge from the time signal with the high level of noise. The shock pulse counting is used to determine the various faults obviously from the shock signal with transient pulses not related with the bearing fault. Machine fault simulator is used for the experimental measurement in order to verify this technique is the powerful tool for the low speed machine compared with the frequency analysis. The test results show that the method proposed is very effective parameter even for the signal with high contaminated noise, speed variation and very low energy. The presented method shows the optimal tool for the condition monitoring purpose to detect the various bearing fault with high accuracy.