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항공기용 엔진제어기의 진공 브레이징 냉각유로 설계 및 압력손실 평가
한명재,설진운,정승호,차민경,장호연,김중회 한국추진공학회 2022 한국추진공학회지 Vol.26 No.2
A vacuum brazed cooling passage for an aircraft engine controller was designed. In order to predict the total pressure loss, which is the main design factor of the cooling passage, theoretical and numerical methods for the major loss and the minor loss considering the overall shape of the cooling passage are presented. This design and evaluation method can predict the pressure loss of the complex cooling passage shape for various flow conditions at the initial design step. 항공기용 엔진제어기는 주어진 환경에서 엔진의 최대 효율로 안전하게 운영될 수 있도록 엔진의 추력을 조절하고, 다른 보기 시스템들의 상태 감시를 수행하여 엔진의 모든 권한을 전자식으로 통합 제어하는 장치이다. 엔진제어기는 매우 높은 온도 환경에서도 정상 작동해야 한다. 따라서 엔진제어기는 내부 발열과 외부 유입 열을 고려한 최적의 방열설계가 필수적이다. 본 논문에서는 엔진제어기의 진공 브레이징 냉각유로를 설계하였다. 냉각유로의 전체 압력손실을 계산하기 위해 기본 형상에 대한 주손실과 입출구의 급격 확대/축소부, 유로 선회를 위한 밴드부 등의 비선형 형상에 대한 부차적손실을 계산하였다. 압력손실 이론식과 전산유체역학(Computational Fluid Dynamics, CFD) 해석을 활용한 합성추정법을 소개하여 각 비선형 형상에 대한 손실계수 계산하였다.
김태형,석태현,설진운,이병호,권병기,최종윤 항공우주시스템공학회 2020 항공우주시스템공학회지 Vol.14 No.6
This study proposes a finite element (FE) model for predicting the bending strength of small gears used in electro-mechanical actuators for aircraft. First, a strain gauge was attached to the tooth root of test gear, and the strain was measured. Subsequently, the FE model was applied to calculate the strain of the test gear, and the modeled strain was compared with the experimental strain. The results confirmed that the FE strain was very close to the experimental strain and the FE model was valid. This FE model was extended to the bending strength analysis of several small gear tooth models. The bending strengths of all the tooth models were almost identical to the ISO theoretical bending strength. Finally, the FE model was validated and the reliability of the modeled bending strength was evaluated through the strain measurement experiment.
10,000 lbf-in급 힌지라인 이중화 전기식 구동장치 설계 및 성능평가
정승호(Seuhg-Ho Jeong),설진운(Jin-Woon Seol),허석행(Seok-Haeng Heo),이병호(Byung-Ho Lee),조영기(Young-Ki Cho) 한국항공우주학회 2019 韓國航空宇宙學會誌 Vol.47 No.2
항공기용 전기식 구동장치는 유압식 구동장치에 비해 소형/경량화에 유리하고, 힌지라인 형태의 구동장치는 공기저항이 작고 스텔스 등의 특수 목적에 적합한 특징을 가지고 있다. 본 논문에서는 10,000 lbf-in급 힌지라인 이중화 전기식 구동장치의 동작성능시험을 위한 시스템 설계 내용을 기술하였다. 영구자석전동기의 자속 기준 제어와 이중화 구동기의 torque fighting을 고려한 제어기를 설계하고, 구동장치 시스템 모델을 수립하여 성능 시뮬레이션을 수행하였다. 성능시험을 수행하여 시뮬레이션 결과와 비교하였으며 목표성능 만족여부를 확인하였다. Electro-mechanical actuator system for aircraft has advantages in compactness and its lightweight, compared to the hydraulic actuator system. Hinge line actuator has low air resistance and is suitable for special purpose such as stealth. This paper describes design contents of 10,000 lbf-in class dual redundant hinge line electro-mechanical actuator system for performance test. The control structure was designed to minimize impact of torque fighting. A mathematical model is proposed to analyze and validate the performances of actuator by comparison with experiment results.
김태형(Taehyung Kim),설진운(Jin Woon Seol),허석행(Seok Haeng Huh),백주현(Joo Hyun Baek) Korean Society for Precision Engineering 2017 한국정밀공학회지 Vol.34 No.9
In this paper, a study on the effectiveness of micro-peening was accomplished for improvement of fatigue characteristics for reduction gear of manned and unmanned aircraft. The Almen saturation curve was obtained by various peening injection pressure supplied from a commercial air jet peening machine. The effective micro-peening process condition was adopted as five bar. The four points rotary bending fatigue test was conducted by using test specimen made of AISI alloy that was carburized based on AMS standard in this work. From the fatigue test result, the fracture life of specimen peened by nozzle pressure with five bar and six bar was higher than the un-peened specimen by approximately 323 percent and 146 percent respectively. However, the fracture life of specimen peened by the nozzle pressure with six bar was lower by approximately 221 percent than the peened specimen by five bar. For this reason, the peening nozzle pressure with five bar was decided as the optimum micro-peening condition. Effectiveness of micro-peening was validated and this micropeening technique will be used for real manned and unmanned aircraft gear parts or other durability mechanical parts.