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알루미늄 홀 가공 하중 분석을 통한 펀치 마모수준 예측에 관한 연구
전용준 한국금형공학회 2022 한국금형공학회지 Vol.16 No.4
The piercing process of creating holes in sheet metals for mechanical fastening generates high shear force. Real-time monitoring technology could predict tool damage and product defects due to this severe condition, but there are few applications for piercing high-strength aluminum. In this study, we analyzed the load signal to predict the punch's wear level during the process with a piezoelectric sensor installed piercing tool. Experiments were conducted on Al6061 T6 with a thickness of 3.0 mm using piercing punches whose edge angle was controlled by reflecting the wear level. The piercing load increases proportionally with the level of tool wear. For example, the maximum piercing load of the wear-shaped punch with the tip angle controlled at 6 degrees increased by 14% compared to the normal-shaped punch under the typical clearance of 6.7% of the aluminum piercing tool. In addition, the tool wear level increased compression during the down-stroke, which is caused by lateral force due to the decrease in the diameter of pierced holes. Our study showed the predictability of the wear level of punches through the recognition of changes in characteristic elements of the load signal during the piercing process.
전용준,엄민영,최윤식,Jeon, Yong-Joon,Eom, Min-Young,Choe, Yoon-Sik 대한전자공학회 2005 電子工學會論文誌-SP (Signal processing) Vol.42 No.5
DCT기반 압축기법에 의해 부호화된 영상은 양자화에 의한 여러 가지 화질열화요소가 포함되는데, 그중 인간 시각에 민감한 대비 왜곡은 화질 열화 요인으로서 가장 중요한 요인이다. 특히 저비트율에서 부호화된 영상의 경우 많은 고주파 성분이 양자화에 의하여 손실되기 때문에 좋은 화질을 갖는 영상을 복원할 수 없을 것이다. 따라서 본 논문에서는 대비 왜곡을 포함하고 있는 부호화된 영상에 대해 DCT영역에서 대비를 개선시키는 새로운 알고리즘을 제안한다. 대비왜곡은 외곽선 주변에서 심하게 나타나기 때문에 DCT블록의 외곽선 포함 정도를 판단하여 문턱치보다 큰 블록은 다시 4개의 부블록으로 나누어 적용된다. 제안되는 방법은 모든 연산이 DCT 영역에서 수행되기 때문에 실시간 처리 응용분야에 적용될 수 있을 것이다. Images coded by DCT based compression contain several quality degradations by quantization process. Among them contrast distortion is the important one because human eyes are sensitive to contrast. In case of low bit-rate coded image, we can not get an image having good quality due to quantization error. In this paper, we suggest a new scheme to enhance image's contrast in DCT domain. Proposed method enhances only edge regions. Homogeneous regions are not considered in this method. $8{\times}8$ DCT coefficient blocks are decomposed to $4{\times}4$ sub-blocks for detail edge region discrimination. we could apply this scheme to real-time application because proposed scheme is DCT based method.
압접 커넥터 CAE 적용 휨 변형 원인 분석에 관한 연구
전용준,신광호,허영무,Jeon, Yong-Jun,Shin, Kwang-Ho,Heo, Young-Moo 한국금형공학회 2016 한국금형공학회지 Vol.10 No.1
Connectors are very important components that transmit electric signals to different parts. It must maintain intensity of the connector to prevent defects from impact and maintain contact to transmit electric signals. Most of the external parts of the connector, which act as the main framework, are formed by injection molding. However, bend deformation occurs for injection molded products due to the residual stress left inside the product after product molding. When the bend deformation is large, it does not come into complete contact when being assembled with other parts, which leads to connector contact intensity not being properly maintained. In result, the main role of the connector, which is to transmit electric signals, cannot be performed. In order to address this problem, this study conducted bend deformation cause analysis through bend deformation analysis to predict and prevent bend deformation of housings and wafers, which are injection molded products of pressure welded connectors that are normally applied in compact mobile and display products. Bend deformation analysis was carried out by checking the charging time, pressure distribution and temperature distribution through wire to board connector wafer and housing injection molding analysis. Based on the results of the bend deformation analysis results, the cause of the bend deformation was analyzed through deformation resulting from disproportional cooling, deformation resulting from disproportional contraction, and deformation resulting from ingredient orientation. In result, it was judged that the effects for bend deformation were biggest due to disproportional contraction for both the pressure welded connector wafer and housing.
전용준,신광호,허영무,Jeon, Yong-Jun,Shin, Kwang-Ho,Heo, Young-Moo 한국금형공학회 2015 한국금형공학회지 Vol.9 No.2
Recently, as small-sized display products such as mobile phones and digital cameras have become lighter and smaller, the size of electric signal delivery part, connector for the mobile display products, also, needs to become smaller, so high-density integration like shortening the distance between signal delivery media, conductors is necessary. With the micro and high-density integration of the connector, it is necessary to maintain contact to a certain degree for keeping intensity and delivering electric signal smoothly to prevent a defect with a specific impact. Accordingly, this study carried out a structural analysis according to the operating mechanisms of 0.16CHP Class Bottom Contact FPC Connector and 0.24CHP Class BTB Connector mostly used in small-sized mobile display products such as mobile phones and digital cameras. As a result of the analysis, both connectors had lower than 997MPa, yield strength of connector material C5240-XSH, so it is judged that permanent plastic deformation would not occur, and that a contact force between the connector and FPC film occurs to a certain degree, so that there would not be any defect in electric signal delivery.
보론강 고온전단공정에서 전단속도 및 메커니즘에 따른 전단면 특성 파악에 관한 연구
전용준,최현석,이환주,김도언,Jeon, Yong-Jun,Choi, Hyun-Seok,Lee, Hwan-Ju,Kim, Dong-Earn 한국금형공학회 2017 한국금형공학회지 Vol.11 No.2
With light vehicle weight gradually becoming ever more importance due to tightened exhaust gas regulations, hot-stamping processing using boron alloyed steel is being applied more and more by major automobile OEMs since process assures both moldability and a high strength of 1.5 GPa. Although laser trimming is generally applied to the post-processing of the hot-stamped process with high strength, there have been many studies of in-die hot trimming using shear dies during the quenching of material in order to shorten processing times. As such, this study investigated the effects of the Shear rate and Shear mechanism on shear processes during the quenching process of hot-stamping material. In case of pad variable, padding force is very weak compared with shear force, so it does not affect the shear surface. In case of shear rate, the higher the shear at high temperatures and the higher the friction effect. As a result the rollover and the fracture distribution decreased, and the burnish distribution increased. Therefore, it is considered that the shear quality is guaranteed when high shear rate is applied in high temperature shear process.