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      • KCI등재

        Study on Through-flow Model for Turbine System Considering Three-dimensional Flow Field Distortion Effect

        Yanbin Liu,Weilin Zhuge,Yangjun Zhang,Shuyong Zhang 한국유체기계학회 2018 International journal of fluid machinery and syste Vol.11 No.4

        Turbocharging is an important way to raise engine power density, save energy and reduce emission. Because turbocharger is driven by exhaust gas, energy utilization rate is a key factor for turbocharged engine performance. As a part transferring heat to mechanical energy, turbine efficiency decides exhaust gas energy utilization. Because of three-dimensional flow field distortion effect at outlet to exhaust manifold, turbine efficiency will be different from MAP when engine working. Influences by interaction in turbine system, turbine efficiency will decrease. So in order to evaluate turbine operating performance and design or select turbine more precisely, it is necessary to build a through-flow model for turbine which can consider three-dimensional flow field distortion effect. Unsteady flow field distortion at outlet to turbine was analyzed and flow field interaction law between exhaust manifold and turbine was studied. On the basis, six typical flow field distortion models in an engine operation cycle were raised. Then influences six models on each flow stage in turbine were analyzed. Further, models for exhaust manifold and turbine were built separately. Difference between unsteady three-dimensional simulation result and that based on turbine system through-flow model was compared and analyzed. Research result illustrated that difference of turbine cycle efficiency was only 0.1% and difference of turbine cycle work was 0.3%. So it can be deduced that turbine system through-flow model can predict turbine operation performance precisely and help turbine system matching exactly.

      • KCI등재

        Type synthesis of the fully-decoupled two-rotational and one-translational parallel mechanism

        Yanbin Zhang,Xuemin Wei,Shuang Zhang,Zhenzhen Chang,Yaoguang Li 대한기계학회 2023 JOURNAL OF MECHANICAL SCIENCE AND TECHNOLOGY Vol.37 No.12

        Type synthesis of parallel mechanism is regarded as the theoretical basis and source for the original innovation design of mechanical devices and robots. A new method for type synthesis of the fully-decoupled two-rotational and one-translational (2R1T) parallel mechanisms with three degrees of freedom is proposed in this paper. Based on the actuation wrench screw theory, the mathematical model mapping the input and output velocity vector space of the fully-decoupled 2R1T parallel mechanism is established. The actuation wrench screws and the actuated twist screws of the corresponding branches are derived according to the mathematic model. The forms of the unactuated screws are determined in terms of the reciprocal product theory. Structural synthesis of the branch chains is realized. Then type synthesis of parallel mechanisms is completed as well and lots of novel mechanisms are obtained. Finally, a 2RUPU-PU parallel mechanism synthesized is taken as an example to analyze its mobility and kinematics. Results show that the mechanism has two-rotational and onetranslational degrees of freedom and its Jacobian matrix is a diagonal matrix, i.e., it has the fully-decoupled kinematic characteristics. Therefore, the method proposed is correct and effective to synthesize the fully-decoupled 2R1T parallel mechanisms.

      • KCI등재후보

        Study of Mechanism of Counter-rotating Turbine Increasing Two-Stage Turbine System Efficiency

        Yanbin Liu,Yangjun Zhang,Weilin Zhuge,Xinqian Zheng,Shuyong Zhang,Junyue Zhang 한국유체기계학회 2013 International journal of fluid machinery and syste Vol.6 No.3

        Two-stage turbocharging is an important way to raise engine power density, to realize energy saving and emission reducing. At present, turbine matching of two- stage turbocharger is based on MAP of turbine. The matching method does not take the effect of turbines' interaction into consideration, assuming that flow at high pressure turbine outlet and low pressure turbine inlet is uniform. Actually, there is swirl flow at outlet of high pressure turbine, and the swirl flow will influence performance of low pressure turbine which influencing performance of engine further. Three-dimension models of turbines with two-stage turbocharger were built in this paper. Based on the turbine models, mechanism of swirl flow at high pressure turbine outlet influencing low pressure turbine performance was studied and a two-stage radial counter-rotation turbine system was raised. Mechanisms of the influence of counter-rotation turbine system acting on low-pressure turbine were studied using simulation method. The research result proved that in condition of small turbine flow rate corresponding to engine low-speed working condition, counter-rotation turbine system can effectively decrease the influence of swirl flow at high pressure turbine outlet imposing on low pressure turbine and increases efficiency of the low-pressure turbine, furthermore increases the low-speed performance of the engine.

      • SCOPUSKCI등재

        Study of Mechanism of Counter-rotating Turbine Increasing Two-Stage Turbine System Efficiency

        Liu, Yanbin,Zhuge, Weilin,Zheng, Xinqian,Zhang, Yangjun,Zhang, Shuyong,Zhang, Junyue Korean Society for Fluid machinery 2013 International journal of fluid machinery and syste Vol.6 No.3

        Two-stage turbocharging is an important way to raise engine power density, to realize energy saving and emission reducing. At present, turbine matching of two-stage turbocharger is based on MAP of turbine. The matching method does not take the effect of turbines' interaction into consideration, assuming that flow at high pressure turbine outlet and low pressure turbine inlet is uniform. Actually, there is swirl flow at outlet of high pressure turbine, and the swirl flow will influence performance of low pressure turbine which influencing performance of engine further. Three-dimension models of turbines with two-stage turbocharger were built in this paper. Based on the turbine models, mechanism of swirl flow at high pressure turbine outlet influencing low pressure turbine performance was studied and a two-stage radial counter-rotation turbine system was raised. Mechanisms of the influence of counter-rotation turbine system acting on low-pressure turbine were studied using simulation method. The research result proved that in condition of small turbine flow rate corresponding to engine low-speed working condition, counter-rotation turbine system can effectively decrease the influence of swirl flow at high pressure turbine outlet imposing on low pressure turbine and increases efficiency of the low-pressure turbine, furthermore increases the low-speed performance of the engine.

      • SCOPUS
      • KCI등재

        Convective Heat Transfer Coeicient Model Under Nanoluid Minimum Quantity Lubrication Coupled with Cryogenic Air Grinding Ti–6Al–4V

        Jianchao Zhang,Wentao Wu,Changhe Li,Min Yang,Yanbin Zhang,Dongzhou Jia,Yali Hou,Runze Li,Huajun Cao,Hafiz Muhammad Ali 한국정밀공학회 2021 International Journal of Precision Engineering and Vol.8 No.4

        Under the threat of serious environmental pollution and resource waste, sustainable development and green manufacturing have gradually become a new development trend. A new environmentally sustainable approach, namely, cryogenic air nanofluid minimum quantity lubrication (CNMQL), is proposed considering the unfavorable lubricating characteristic of cryogenic air (CA) and the deficient cooling performance of minimum quantity lubrication (MQL). However, the heat transfer mechanism of vortex tube cold air fraction by CNMQL remains unclear. The cold air fraction of vortex tubes influences the boiling heat transfer state and cooling heat transfer performance of nanofluids during the grinding process. Thus, a convective heat transfer coefficient model was established based on the theory of boiling heat transfer and conduction, and the numerical simulation of finite difference and temperature field in the grinding zone under different vortex tube cold air fractions was conducted. Simulation results demonstrated that the highest temperature initially declines and then rises with increasing cold air fraction. Afterward, this temperature reaches the lowest peak (192.7 °C) when the cold air fraction is 0.35. Experimental verification was conducted with Ti–6Al–4V to verify the convective heat transfer coefficient model. The results concluded that the low specific grinding energy (66.03 J/mm 3 ), high viscosity (267.8 cP), and large contact angle (54.01°) of nanofluids were obtained when the cold air fraction was 0.35. Meanwhile, the lowest temperature of the grinding zone was obtained (183.9 °C). Furthermore, the experimental results were consistent with the theoretical analysis, thereby verifying the reliability of the simulation model.

      • KCI등재

        Robust multi‑objective transverse flux machine drive optimization considering torque ripple and manufacturing uncertainties

        Yanbin Li,Heng Jia,Aijun Zhang,Bing Xiao,Yongsheng Zhu,Tingting Wei 전력전자학회 2023 JOURNAL OF POWER ELECTRONICS Vol.23 No.6

        This paper presents a multi-objective robust optimization method for a drive system consisting of a permanent magnet transverse flux machine with soft magnetic composite cores and a field-oriented controller. Unlike existing research work, the torque ripple is considered an optimization objective. Several machine uncertainties caused by manufacturing tolerances are investigated in the robust optimization model under the framework of the design for six-sigma. Since this is a system-level optimization problem, two approximation models are employed to decrease the computational cost. First, a Kriging model is used to approximate the steady-state electromagnetic performances of the motor, such as the output power and efficiency. Second, a Taylor series approximation is employed to estimate the dynamic performances of the control system, such as the speed overshoot and settling time. Furthermore, a sampling selection method is proposed to reduce the computational cost of the Monte Carlo analysis in robust optimization. To show the eff ectiveness of the proposed method, both deterministic and robust Pareto solutions are presented and discussed. It can be seen that the system-level multi-objective design optimization based on robust approach can produce optimal Pareto solutions with a high manufacturing quality for the whole drive system. This is valuable for the batch production of electrical drive systems.

      • KCI등재

        Cutting fluid corrosion inhibitors from inorganic to organic: Progress and applications

        Haogang Li,Yanbin Zhang,Changhe Li,Zongming Zhou,Xiaolin Nie,Yun Chen,Huajun Cao,Bo Liu,Naiqing Zhang,Zafar Said,Sujan Debnath,Muhammad Jamil,Hafiz Muhammad Ali,Shubham Sharma 한국화학공학회 2022 Korean Journal of Chemical Engineering Vol.39 No.5

        Water-based cutting fluid has a broad application area and a hundred year history, but its poor corrosioninhibition and anti-rust ability limit its further promotion. Adding corrosion inhibitors can effectively solve the aboveproblems. However, no review papers are available on cutting fluid corrosion inhibitors, and their mechanism, suitability,and performance influencing factors have not been revealed. This article discusses cutting fluid corrosion inhibitorsto fill the gaps in theoretical research and industrial applications. Inorganic matters are initially used in corrosion inhibitiondue to their strong oxidizing properties. Therefore, the film formation mechanism of inorganic corrosion inhibitoroxide and precipitation film is first analyzed, and the applications in corrosive medium are summarized. Given thatinorganic corrosion inhibitors are not environmentally friendly and expensive, organic corrosion inhibitors are currentlyused as replacement. Thus, the film formation mechanism of different organic corrosion inhibitors adsorptionfilm is analyzed, and their suitability with metals is determined. The influence of molecular structure and temperatureon their corrosion inhibition effect is also studied, and the performance of inorganic and organic corrosion inhibitors iscompared. However, single organic corrosion inhibitors are greatly affected by metal surface state, temperature, andimmersion time. Therefore, the synergistic film formation after the compounding of organic and inorganic corrosioninhibitors is analyzed. In addition, the influence rate of concentration, molecular structure, and temperature on corrosioninhibition performance is revealed, and a matching database of corrosion inhibitor type and metal type in cuttingis established. Finally, in view of the limitations of cutting fluid corrosion inhibitors, the establishment of a moleculardynamics model of corrosion inhibitor failure and accelerates corrosion and the development of general-purpose greenadditives based on the molecular design and physical and chemical analysis of the suitability of corrosion inhibitor andbase liquid are prospected.

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