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Development of High Functional Black Resin Coated Electrogalvanized Steel Sheet for Digital TV Panel
( Du Hwan Jo ),( Moon Jae Kwon ),( Jae Hva Lee ),( Hee Seung Kang ),( Yongn Gvun Jung ),( Von Kvun Song ),( Min Hwan Jung ),( Soon Hvoun Cho ),( Veong Bong Cho ),( Myoung Rae Cho ),( Byoung Chon Cho ) 한국부식방식학회(구 한국부식학회) 2013 Corrosion Science and Technology Vol.12 No.1
Recently Digital TV industry has drastically been moving the illuminating system, which causes an obvious product change from PDP and LCD to LED model to provide high-definition image. Due to strong competition in the digital industry. TV manufacturers make a great efforts to reduce production cost by using low-priced materials such as steels instead of aluminum and plastic etc. In this paper we have developed a new low-priced electrogalvanized steel sheet, which has a black resin composite layer, to substitute conventional high-priced PCM steel and plastic mold for rear cover panel in the digital TV. The black resin composite was prepared by mechanical dispersion of the mixture solution that consists of high solid polyester resin, melamine hardener, black pigment, micronized silica paste, polyacrylate texturing particle and miscellaneous additives. The composite solution was coated on the steel sheet using roll coater followed by induction furnace curing and cooling. Although the coated layer has a half thickness compared to the conventional PCM steels having 23tn thickness, it exhibits excellent quality for the usage of rear cover panel. The new steel sheet was applied to test products to get quality certification from worldwide electronic appliance customers. Detailed discussion provides in this paper including preparation of composite solution, roll coating technology, induction curing technology and quality evaluation from customers.