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보호가스 혼합비율에 따른 Al5083-O 용접부의 저온 인성에 관한 연구
정재강,양훈승,이동길 대한용접접합학회 2002 대한용접·접합학회지 Vol.20 No.6
In this study, the low temperature toughness was evaluated by using the instrumented Charpy impact testing procedures for A15083-O aluminum alloy used in the LNG carrying and storage tank. The specimens were GMA(Gas Metal Arc) welded with four different mixing shield gas ratios (Ar100%+He0%, Ar67%+He33%, Ar50%, and Ar33%+He67%), and tested at four different temperatures(+25, -30, -85, and $-196^{\circ}C$) in order to investigate the influence of the mixing shielding gas ratio and the low temperature. The specimens were divided into base metal, weld metal, fusion line, and HAZ specimen according to the notch position. From experiment the maximum load and displacement were shown the highest and He lowest at $-196^{\circ}C$ than the other test temperatures. The absorption energy of weld metal notched specimens was not nearly depends on test temperature and mixing shield gas ratio because the casting structure was formed in weld metal zone by melting welding wire. On the other hand, the others specimens was shown that the lower temperature, the higher absorption energy slightly up to $-85^{\circ}C$ but the energy was decreased so mush at $-196^{\circ}C$.
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Al5083-O 알루미늄합금의 보호가스 혼합비율 및 입열량에 따른 GMA용접 특성에 관한 연구
정재강,양훈승,이동길 대한용접접합학회 2002 대한용접·접합학회지 Vol.20 No.2
This study was to evaluate GMA welding characteristics of the A15083-O aluminum alloy according to the shield gas mixing ratio and heat input change. The GMA welding of the base metal was carried out with flour different shield gas mixing ratios(Ar100%+He0%, Ar67%+He33%, Ar50%+He50%, and Ar33%+He67%). Regarding the if1uence on the bead shape of the shield gas mixing ratio and heat input, the bead width was greatest in Ar100%+He0% mixture. But the penetration depth and area were greatest in Ar33%+He67% mixture considering that the lower Ax gas ratio, the higher bead depth and area. Also, dilution was also best in the shield gas mixing ratio. The size and number of deflects were least in Ar33%+He67% mixture. Higher He gas ratio resulted in less deflects detected by the radiographic inspection.
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김종명,양훈승 전남도립대학교 2000 전남도립대학교 논문집 Vol.2 No.-
Resistance spot welding process is completed in very short time and there are many factors affecting on the generation of heat. It is difficult to control these experimental factors and monitor distributions of the temperature and stresses in the experimental analysis case. And too much time and expense are required for the experimental trials to find proper welding condition. So numerical analyses have been attempted steadily, but most numerical analyses on the resistance spot welding are mainly focused on thermal behavior. Therefore, in this paper, the numerical analysis of mechanical behavior as well as heat conduction is carried out for the spot welding process. For this numerical analysis, axial symmetric computer program for the spot welding analysis by F.E.M. has been developed considering heat conduction and thermal elastic-plastic theory. Material properties depending on temperature such as density, heat conductivity, heat expansion coefficient, specific heat, yield stress, elastic formula, and specific resistance are considered. Using the results of temperature distribution obtained from heat conduction analysis, the thermal elastic-plastic analysis is carried out to clarify mechanical behavior of spot welded specimen. In order to evaluate the effect of residual stresses, numerical analyses are carried out under tension-shear load in two cases respectively one with residual stress, the other without residual stresses.
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Al5083-O 용접부의 보호가스 혼합비율에 따른 저온 인성 평가
이동길,이상열,양훈승,정재강 朝鮮大學校 機械技術硏究所 2002 機械技術硏究 Vol.5 No.1
본 연구에서는 저온용기 등에 많이 사용되고 있는 알루미늄 합금 A15083-O재에 대한 보호가스 혼합비율과 저온인성과의 관계를 규명하고자 혼합가스 비율을 여러 가지로 달리 하여 GMA 용접을 하였다. 시험온도는 상온에서 극저온까지 단계적으로 낮추어가며 계장화 샬피충격시험을 실시하였다. 최대하중은 시험온도가 낮아질수록 증가하였으나 변위는 25℃부터 -85℃까지는 시험온도에 관계가 없었으나 -196℃에서는 크게 감소하였으며, 모든 시험온도 및 불활성가스 혼합비율에서 흡수에너지는 용착금속부, 용융선 및 HAZ 순으로 증가하였다. 용착금속부의 흡수에너지는 시험온도 및 불활성가스 혼합비율에 관계없이 매우 낮게 나타난 반면, 용융선 및 HAZ시험편의 흡수에너지는 모재와 거의 유사한 값을 나타내었다. 또한, 모든 시험온도에서 흡수에너지는 He의 혼합량이 증가할수록 증가하는 경향을 보여 Ar33%+He67%에서 가장 우수한 인성을 나타내었다. In this study, the low temperature toughness was evaluated by using the instrumented Charpy impact testing procedures for A15083-O aluminum alloy used in the LNG carrying and storing tank. The specimens were GMA(Gas Metal Arc) welded with four different mixing shield gas ratios (Ar100% + He0%, Ar67%+He33%, Ar50%+He50%, and Ar33%+He67%), and tested at four different temperatures(+25, -30, -85, and -196℃) in order to investigate the influence of the mixing shielding gas ratio and the low temperature. The specimens were divided into base metal, weld metal, fusion line, and HAZ specimen according to the notch position. From experiment, the maximum load was increased a little up to -85℃, and the maximum load and maximum displacement were shown the highest and the lowest at -196℃ than the test temperatures because of the brittle behavior. The absorption energy of weld metal notched specimens was not nearly depends on test temperature and mixing shield gas ratio because the casting structure was formed in weld metal zone by melting welding wire. In the other hand, the others specimens was shown that the lower temperature, the higher absorption energy slightly up to -85℃ but the energy was decreased so much at -196℃.
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Al5083-O MIG 용접부의 기공검사 및 비드형상에 관한 연구
이승용(Seung-Yong Lee),양훈승(Hoon-Seung Yang),정재강(Jae-Kang Chung) 대한기계학회 2001 대한기계학회 춘추학술대회 Vol.2001 No.9
The MIG welding properties according to the mixed shield GAS and the heat input was investigated with A15083-0 aluminium alloy commonly using the LNG tank. From the experiment, the higher He composition of the mixed shied GAS and heat input, the more increased bead width, depth, and area. The grade was evaluated by radiographic inspection that Ar33%+He67% specimens were shown Grade Ⅰ, Ar100%+He0% and Ar67%+He33% specimens were shown Grade Ⅱ for every heat input condition. And Ar50%+He50% specimens were shown Grade Ⅰ for middle heat input and Grade Ⅱ for low and high heat input.
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