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실링이 플라즈마 스프레이 코팅된 알루미나 코팅재의 내부식성에 미치는 영향
권의표,김세웅,이종권 한국재료학회 2022 한국재료학회지 Vol.32 No.10
Sealing treatment is a post-surface treatment of the plasma spray coating process to improve the corrosion resistance of the coating material. In this study, the effect of the sealing on the corrosion resistance and adhesive strength of the plasma spray-coated alumina coatings was analyzed. For sealing, an epoxy resin was applied to the surface of the coated specimen using a brush. The coated specimen was subjected to a salt spray test for up to 48 hours and microstructural analysis revealed that corrosion in the coating layer/base material interface was suppressed due to the resin sealing. Measurement of the adhesive strength of the specimens subjected to the salt spray test indicated that the adhesive strength of the sealed specimens remained higher than that of the unsealed specimens. In conclusion, the resin sealing treatment for the plasma spray-coated alumina coatings is an effective method for suppressing corrosion in the coating layer/base material interface and maintaining high adhesive strength.
Ni 본드코팅이 Al 기지에 고온 용사 코팅된 Fe 코팅층의 접합특성에 미치는 영향
권의표,김대영,이종권,Kwon, Eui-Pyo,Kim, Dae-Young,Lee, Jong-Kweon 한국재료학회 2016 한국재료학회지 Vol.26 No.10
The influence of NiCrAlY bond coating on the adhesion properties of an Fe thermal coating sprayed on an Al substrate was investigated. By applying a bond coat, an adhesion strength of 21MPa was obtained, which was higher than the 15.5MPa strength of the coating without the bond coat. Formation of cracks at the interface of the bond coat and the Al substrate was suppressed by applying the bond coat. Microstructural analysis of the coating interface using EBSD and TEM indicated that the dominant bonding mechanism was mechanical interlocking. Mechanical interlocking without crack defects in the coating interface may improve the adhesion strength of the coating. In conclusion, the use of an NiCrAlY bond coat is an effective method of improving the adhesion properties of thermal sprayed Fe coatings on Al substrates.
The Effect of an Addition of Sc and Zr on the Precipitation Behavior of AA6061 Alloy
권의표,우기도,김상혁,강덕수,이광진,전재열 대한금속·재료학회 2010 METALS AND MATERIALS International Vol.16 No.5
The effect of an addition of Sc and Zr on the precipitation behavior of AA6061 alloy was investigated. AA6061 alloy containing Sc and Zr showed different age hardening behavior compared to unadulterated AA6061 alloy. The hardness of the AA6061 alloy peaked when aged for 5 h at 190 °C due to the formation of β" phases, whereas that of AA6061 alloy containing Sc and Zr peaked at 12 h of aging, and was greater than that of AA6061 alloy when aged for 24 h to 36 h. Thermally stable Al3(Sc, Zr) phases with a L12structure and low density of β" phases were found in the Sc- and Zr-added AA6061 alloy aged for 5 h at 190 °C. Transmission electron microscopy (TEM) and differential scanning calorimetry (DSC) revealed that the precipitation rate of the β" phases was retarded by the addition of Sc and Zr to AA6061 alloy.
A6451 알루미늄 및 용융아연도금강판의 클린칭 접합특성 및 접합기술의 차체 부품 적용 연구
권의표,박현경 한국기계기술학회 2018 한국기계기술학회지 Vol.20 No.6
In this study, clinching characteristics of aluminum and galvanized steels were investigated for the application of clinching as a joining technique to aluminum wheelhouse assembly. A6451 aluminium alloy and galvanized steel sheets were joined by hybrid joining(clinching + adhesive bonding). Tensile-shear load and fracture mode of hybrid joints were investigated. Maximum tensile-shear load of hybrid joints was about six times higher than that of clinched joints without adhesive. Energy absorption values of hybrid joints were higher than those of clinched joints without adhesive as well as resistance spot welded steel joints. Developed aluminum wheelhouse assembly showed higher static stiffness than the existing steel parts. Aluminum wheelhouse inner panel unit was 44% lighter than the steel unit, and the final assembled aluminum wheelhouse was 14.6% lighter than the existing steel parts.
알루미늄 및 용융아연도금강판의 다겹 Self-Piercing Rivet 접합특성에 관한 연구
권의표,이광진 한국기계기술학회 2018 한국기계기술학회지 Vol.20 No.3
Multiple galvanized steel and aluminium alloy sheets were joined by self-piercing rivet(SPR) and hybrid joining(SPR + adhesive bonding). In this study, tensile-shear load and fatigue properties of multi-layer SPR and hybrid joints were investigated. Moreover, tensile-shear deformation behavior of the joints under different specimen configurations was investigated. Depending on the specimen configurations either top sheet tearing failure mode or rivet tail pull-out failure mode was observed during the tensile-shear tests. The top sheet tearing failure mode resulted in low maximum tensile-shear load, but it led to larger displacement value as compared to that in the tail pull-out failure mode. Maximum tensile-shear load of hybrid joints was about four times higher than that of SPR joints. Also, fatigue limit of hybrid joints was about two times higher than that of SPR joints.
Warm spray를 이용한 알루미늄-알루미나 복합 코팅층의 제조 및 특성
권의표,이종권,Kwon, Eui-Pyo,Lee, Jong-Kweon 한국재료학회 2017 한국재료학회지 Vol.27 No.7
Properties of coatings produced by warm spray were investigated in order to utilize this technique as a repair method for Al tire molds. $Al-(0-10%)Al_2O_3$ composite powder was sprayed on Al substrate by warm spraying, and the microstructure and mechanical properties of the composite coating layer were investigated. For comparative study, the properties of the coating produced by plasma spray, which is a relatively high-temperature spraying process, were also investigated. The composite coating layers produced by the two spray techniques exhibited significantly different morphology, perhaps due to their different process temperatures and velocities of particles. Whereas the $Al_2O_3$ particles in the warm sprayed coating layer maintained their initial shape before the spray, flattened and irregular shape $Al_2O_3$ particles were distributed in the plasma sprayed coating layer. The coating layer produced by warm spray showed significantly higher adhesive strength compared to that produced by plasma spray. Hardness was also higher in the warm sprayed coating layer compared to the plasma sprayed one. Moreover, with increasing the fraction of $Al_2O_3$, hardness gradually increased in both spray coating processes. In conclusion, an $Al-Al_2O_3$ composite coating layer with good mechanical properties was successfully produced by warm spray.