섬유화 온도 변화에 따른 E-glass fiber의 물리적 특성

이지선,이미재,임태영,이영진,전대우,현승균,김진호,Lee, Ji-Sun,Lee, MiJai,Lim, Tae-Young,Lee, Youngjin,Jeon, Dae-Woo,Hyun, Soong-Keun,Kim, Jin-Ho 한국재료학회 2017 한국재료학회지 Vol.27 No.1

E (Electric) -glass fibers are the most widely used glass fibers, taking up 90 % of the long glass fiber market. However, very few papers have appeared on the physical characteristics of E-glass fibers and how they depend on the fiberizing temperature of fiber spinning. Glass fiber was fabricated via continuous spinning process using bulk E-glass. In order to fabricate the E-glass specimen, raw materials were put into a Pt crucible and melted at $1550^{\circ}C$ for 2hrs; mixture was then annealed at $621{\pm}10^{\circ}C$ for 2hrs. The transmittance and adaptable temperature for spinning of the bulk marble glass were characterized using a UV-visible spectrometer and a viscometer. Continuous spinning was carried out using direct melting spinning equipment as a function of the fiberizing temperature in the range of $1175{\sim}1250^{\circ}C$, while the winder speed was fixed at 500 rpm. Subsequently we investigated the physical properties of the E-glass fiber. The average diameter of the synthesized glass fiber was measured by optical microscope. The mechanical properties of the fiber were confirmed using a UTM (universal materials testing machine); the maximum tensile strength was measured and found to be $1843{\pm}449MPa$ at $1225^{\circ}C$.

Evaluation of porous pavement mixture using Glass Fibres

Lee, Su Hyung,Yoo, Pyeong Jun,Ohm, Byung Sik,Park, Ki Soo 한국도로학회 2018 한국도로학회 학술대회 발표논문 초록집 Vol.2018 No.05

In order to improve the durability of the asphalt pavement, the glass fiber reinforced asphalt which reinforces the aggregate and the binder in three - dimensional form by adding glass fiber to the asphalt mixture has been studied and the durability improvement effect of the asphalt pavement has been confirmed. Porous pavement has been increasingly applied due to reduced traffic accidents and noise reduction, but durability problems such as aggregate stripping and pot-hole are emerging. This study evaluated the durability enhancement effect by adding glass fiber to the porous mixture. The cantabro loss ratio and the indirect tensile strength test were performed to evaluate the performance of the glass fiber reinforced porous mixture. The glass fibers were added to the mixture using PG76-22 and PG64-22 binder and not to the mixture using PG82-22 binder. The mixture using the PG76-22 binder was added 1.4% (PEGS 0.6%, Micro PPGF 0.2%, Macro PPGF 0.6%) glass fiber based on the weight of the mixture. The mixture using the PG64-22 binder was added 1.4% (PEGS 0.6%, Micro PPGF 0.2%, Macro PPGF 0.6%) and 2.1% %(PEGS 0.9%, Micro PPGF 0.3%, Macro PPGF 0.9%)glass fibers by weight of the mixture. The glass fibers were used at the same ratio as that applied to the conventional asphalt mixture test. As a result of the cantabro loss rate test, the mixture using the PG82-22 binder showed a loss rate of 10.7% at 20 ℃ and 22.4% at -20 ℃. The mixture using PG76-22 binder and 1.4% glass fiber showed a loss ratio of 13.2% at 20 ℃ and 26.7% at -20 ℃. The mixture using PG64-22 binder and 1.4% glass fiber showed a loss rate of 12.5% at 20 ℃ and 35.9% at -20 ℃. The mixture using PG64-22 binder and 2.1% glass fiber showed a loss rate of 11.9% at 20 ℃ and 26.6% at -20 ℃. The three mixtures (using of PG82-22 binder, PG76-22 binder + 1.4% glass fiber and PG64-22 binder + 2.1% glass fiber) satisfied quality standard of Ministry of Land, Infrastructure and Transport. As a result of the indirect tensile strength test, the mixture using the PG82-22 binder showed 0.73 N/㎟. The mixture using PG76-22 binder and 1.4% glass fiber showed 0.88 N/㎟. The mixture using PG64-22 binder and 1.4% glass fiber showed 0.62 N/㎟. The mixture using PG64-22 binder and 2.1% glass fiber showed 0.74 N/㎟. In this study, the durability enhancement effect was confirmed by adding glass fiber to the drainage mixture. We will do further research to confirm the optimal combination of glass fibers.

승용차 내장제에 의해 발생한 유리섬유에 의한 건강장해 1례

임현술,정해관,김지용,정회경,성열오,백남원 大韓産業醫學會 1994 대한직업환경의학회지 Vol.6 No.2

Glass Fiber is manufactured from typical glass-making raw materials, silicon dioxide with various metals and other elements. There are three distinct types of commercial glass fiber products: glass wool, an entangled mass of interlocking fibers; continuous glass filament, a product with a more ordered arrangement of fibers; and special-purpose glass fiber, a small- diameter fiber(less than 3 ㎛). We report a case of glass fiber-induced health hazard due to continuous glass filament from fiber reinforced plastics(FRP) as car interior material. A 40 years old man complained a sudden onset of severe itching on whole body, especially neck and forearms while driving a new car. He also complained burning of eyes, sore throat and productive cough. We diagnosed the glass fiber-induced skin lesion by placing skin scraping on a slide glass and examining the specimen under a microscope. We found same fibers from the air samples in the car and from the material of the interior surface of the car by the microscopic examination. Therefore we confirmed that the patient's symptoms and signs were induced by glass fiber.

지르코니아 함량에 따른 내알칼리 유리섬유의 특성

이지선,임태영,이미재,황종희,김진호,현승균,Lee, Ji-Sun,Lim, Tae-Young,Lee, Mi-Jai,Hwang, Jonghee,Kim, Jin-Ho,Hyun, Soong-Keun 한국결정성장학회 2015 한국결정성장학회지 Vol.25 No.6

기존의 내알칼리 유리섬유는 복합재료의 보강섬유로 가장 널리 사용되고 있는 일반적인 E-glass fiber보다 우수한 내화학 특성을 갖고 있으나 용융유리의 점도가 너무 높아 섬유화가 어려운 문제점을 가지고 있다. 본 연구에서는 지르코니아 함량이 상용 제품에 비해 낮은 범위에서 지르코니아 함량별로 내알칼리유리섬유를 제조하고 이들의 특성을 E-glass 섬유와 비교하였다. 지르코니아의 함량을 0.5~16 wt%까지 변화시키면서 제조한 각각의 배치원료를 $1600^{\circ}C$에서 2시간 용융하여 투명하고 맑은 유리를 얻을 수 있었다. 이들 유리는 약 90 %의 높은 가시광 투과율을 나타내었고, 열적특성에서 $703{\sim}887^{\circ}C$의 연화점을 나타내었으며, 지르코니아의 함량이 증가함에 따라 연화점이 상승하는 경향을 나타내었다. 지르코니아 함량이 4 wt%인 조성을 E-glass 조성과 비교한 결과, 연화점에서는 $-94^{\circ}C$의 차이를, 고온점도에 있어서는 log3 온도가 $+68^{\circ}C$, log5 온도가 $-13^{\circ}C$의 차이를 나타내었다. 내알칼리 유리섬유를 알칼리용액에 48시간 및 72시간 침적 후 SEM을 통해 섬유의 내침식성이 양호함을 확인할 수 있었고, 인장강도도 일반 E-glass 섬유에 비해 48시간에서 1.7배와 72시간에서 2.2배의 높은 값을 나타냄을 알 수 있었다. 결론적으로 이러한 내알칼리 유리섬유는 쉬운 제조조건과 낮은 지르코니아 함량에도 불구하고 좋은 특성 때문에 일반적인 내알칼리 유리섬유로서 널리 사용될 수 있을 것으로 판단되었다. Commercial AR(Alkali Resistant)-glass fiber has a good chemical resistant property, but also has a problem of difficulty in fiberizing process because of high viscosity in melted glass compare with E-glass fiber which is the most widely used for reinforced fiber of composite materials. In this study, we fabricated AR-glass fiber with low zirconia contents compare with commercial AR-glass fiber relatively, and measured properties against E-glass fiber. We obtained transparent clear glass with zirconia contents of 0.5~16 wt% by melting at $1600^{\circ}C$ for 2 hours. These AR-glass samples had high visible transmittance of 89~90 %, softening temperature of $703{\sim}887^{\circ}C$. And softening temperatures of them were increased according to the increasing zirconia contents. Compare with E-glass, AR-glass contains 4 wt% zirconia has different value of $-94^{\circ}C$ in softening temperature, $+68^{\circ}C$ at Log3 temperature and $-13^{\circ}C$ at Log5 temperature in viscosity. We could verify good alkali resistant property of the AR-glass fiber with SEM after dipping in alkali solution for 48~72 hours, and also high tensile strength, 1.7 times compare with E-glass fiber at 48 hours and 2.2 times at 72 hours. We conclude that this AR-glass fiber can be widely used as general alkali resistant glass fiber because of easy manufacturing condition and good properties even though it has low zirconia contents.

붕소를 함유하지 않는 E-glass fiber의 제조 및 특성에 대한 연구

이지선,임태영,이요셉,이미재,황종희,김진호,현승균,Lee, Ji-Sun,Lim, Tae-Young,Lee, Yo-Sep,Lee, Mi-Jai,Hwang, Jonghee,Kim, Jin-Ho,Hyun, Soong-Keun 한국결정성장학회 2013 韓國結晶成長學會誌 Vol.23 No.1

E-glass 섬유는 항공기, 자동차, 레져기구의 복합재료 보강용으로 가장 널리 사용되는 유리섬유이다. 그러나 최근 E-glass 섬유의 원재료비 상승, 환경문제 및 화학적 저항성과 기계적 특성을 향상시키기 위해 산화붕소 함량을 8 %에서 0(제로)까지 감소시키는(소위 'Boron free E-glass'라고 불리는) 연구가 진행되고 있다. 본 연구에서는 'BF(Boron free E-glass)' 조성의 벌크유리와 섬유유리를 제조하고, 열적특성 및 광학적특성을 평가하였다. 5~10 %의 서로 다른 알루미나 함량을 갖는 배치를 $1550^{\circ}C$에서 2시간 용융하여 'BF(Boron free E-glass)'가 얻어졌고, 81~86 %의 높은 가시광투과율, $4.2{\sim}4.9{\times}10^{-6}/^{\circ}C$의 낮은 열팽창계수, $907{\sim}928^{\circ}C$의 연화점을 갖는 투명하고 맑은 유리가 얻어졌다. 'BF' 섬유 시편에 대한 화학적내구성 시험에 있어서는 알루미나 함량이 높아질수록 더 좋은 침식저항성을 나타냄을 확인할 수 있었다. E-glass fiber is the most widely used glass fiber for reinforced composite materials of aircrafts, automobiles and leisure equipments. But recently researches are being progressed to reduce boric oxide from 8 % to 0 (zero), as is called 'Boron free E-glass', because of increasing material cost, environmental problem, and improving chemical resistance and mechanical properties of E-glass fiber. In this study, we fabricated the bulk glass and fiber glass of 'Boron free E-glass (BF) compositions', and characterized thermal properties and optical properties. 'Boron free E-glass (BF)' was obtained by the melting of mixed batch materials at $1550^{\circ}C$ for 2 hrs with different $Al_2O_3$ compositions 5~10 %. We obtained transparent clear glass with high visible light transmittance value of 81~86 %, and low thermal expansion coefficient of $4.2{\sim}4.9{\times}10^{-6}/^{\circ}C$ and softening point of $907{\sim}928^{\circ}C$. For the chemical resistance test of 'BF' fiber samples, we identified that the higher alumina contents gives the better corrosion resistance of glass fiber.

EFFECTS OF CHOPPED GLASS FIBER ON THE STRENGTH OF HEAT-CURED PMMA RESIN

Lee Sang-Il,Kim Chang-Whe,Kim Yung-Soo The Korean Academy of Prosthodonitics 2001 대한치과보철학회지 Vol.39 No.6

The fracture of acrylic resin dentures remains an unsolved problem. Therefore, many investigations have been performed and various approaches to strengthening acrylic resin, for example, the reinforcement of heat-cured PMMA resin using glass fibers, have been suggested over the years. The aim of the present study was to investigate the effect of short glass fibers treated with silane coupling agent on the transverse strength of heat-polymerized PMMA denture base resin. To avoid fiber bunching and achieve even fiber distribution, glass fiber bundles were mixed with PMMA powder in conventional mixer whose blade was modified to be blunt. Composite of glass fiber($11{\mu}m$ diameter, 3mm & 6mm length, silane treated) and PMMA resin was made. Transverse strength and Young's modulus were estimated. Glass fibers were incorporated with 1%, 3%, 6% and 9% by weight. Plasticity and workability of dough was evaluated. Fracture surface of specimens was investigated by SEM. The results of this study were as follows 1. 6% and 9% incorporation of 3mm glass fibers in the PMMA resin enhanced the transverse strength of the test specimens(p<0.05). 2. 6% incorporation of 6mm glass fibers in the PMMA resin increased transverse strength, but 9% incorporation of it decreased transverse strength(p<0.05). 3. When more than 3% of 3mm glass fibers and more than 6% of 6mm glass fibers were incorporated, Young's modulus increased significantly(p<0.05). 4. Workability decreased gradually as the percentage of the fibers increased. 5. Workability decreased gradually as the length of the fibers increased. 6. In SEM and LM, there was no bunching of fibers and no shortening of fibers.

슬래그 재활용 원료를 이용한 유리섬유 제조 및 특성

이지선,김선욱,라용호,임태영,이영진,전대우,김진호,Lee, Ji-Sun,Kim, Sun-Woog,Ra, Yong-Ho,Lim, Tae-Young,Lee, Youngjin,Jeon, Dae-Woo,Kim, Jin-Ho 한국재료학회 2018 한국재료학회지 Vol.28 No.12

In this study, glass fibers are fabricated via a continuous spinning process using manganese slag, steel slag, and silica stone. To fabricate the glass fibers, raw materials are put into an alumina crucible, melted at $1550^{\circ}C$ for 2 hrs, and then annealed at $600^{\circ}C$ for 2 hrs. We obtain a black colored glass. We identify the non-crystalline nature of the glass using an XRD(x-ray diffractometer) graph. An adaptable temperature for spinning of the bulk marble glass is characterized using a high temperature viscometer. Spinning is carried out using direct melting spinning equipment as a function of the fiberizing temperature in the range of $1109^{\circ}C$ to $1166^{\circ}C$, while the winder speed is in the range of 100rpm to 250rpm. We investigate the various properties of glass fibers. The average diameters of the glass fibers are measured by optical microscope and FE-SEM. The average diameter of the glass fibers is $73{\mu}m$ at 100rpm, $65{\mu}m$ at 150rpm, $55{\mu}m$ at 200rpm, and $45{\mu}m$ at 250rpm. The mechanical properties of the fibers are confirmed using a UTM(Universal materials testing machine). The average tensile strength of the glass fibers is 21MPa at 100rpm, 31MPa at 150rpm, 34MPa at 200rpm, and 45MPa at 250rpm.

Polyamide-66/Glass fiber 블렌드 조성물의 물리적 특성및 안경테 소재로써의 적용성에 관한 연구

손진영,이지은,최경만,배유환,김기홍 한국안광학회 2013 한국안광학회지 Vol.18 No.4

Purpose: In this study, we evaluated the physical and thermal properties of the compositions made by blending glass fiber (GF) of different contents into glass fiber polyamide-66, and investigated if the compositions applying to the glasses frame to replace the TR-90, which is polyamide-12 resin used as an injection-type spectacle frame material. Methods: To investigate the characteristics change of polyamide-66 (PA-66) compositions with the change of the content of glass fibers, we produced a composition of the content by using a twin-screw extruder. The mechanical strength of the composition production was measured and coating properties as well as cutting processability were evaluated. We evaluated the applicability of the glasses frame by comparison the results of new compositions with characterizations of traditional TR. Results: For the results of the characterization of Polyamide-66/GF composition, we found that the higher increase of content of the glass fiber, the less mold shrinkage rate, and the mechanical strength was increased. Tensile strength increased from 498 kg/cm2 for 0 wt%of the content of the glass fibers to 849 kg/cm2 for 30 wt% of the content of the glass fibers. As a result of a coating evaluation, the strength of coating was 4B in the GF 5wt% and 5B, which was extremely good coating characteristics, in the over than GF 5 wt%. Conclusions: In case that 30 wt% of the glass fiber was blended, the mechanical strength was greatly improved, the hardness was increased, injection temperature increased due to increase of the viscosity, and the flow mark of the product may occur. The paint coating of PA-66 blended with glass fiber was all excellent. With general evaluating physical properties and workability properties it was determined that around 10 wt% of the content of the glass fibers was possible to apply a spectacle frame. 목적: 본 연구에서는 사출형 안경테 소재로 사용되고 있는 폴리아미드-12 수지인 TR-90을 대체하기 위하여폴리아미드-66에 유리섬유(glass fiber)를 함량별로 블렌드하여 각 조성물의 물리적, 열적 특성을 평가하여안경테로써의 적용 가능성을 검토하였다. 방법: 유리섬유의 함량 변화에 따른 폴리아미드-66 조성물의 특성변화를 고찰하기 위해 이축압출기를 이용하여 함량별 조성물을 제조하였다. 제조된 조성물의 기계적강도,열적 특성, 코팅성 및 절삭가공성을 평가하였다. 이를 통하여 기존 TR 안경테 제품과의 성능 비교 및 안경테로써 적용 가능성을 평가하였다. 결과: 폴리아미드-66/유리섬유 조성물의 특성 평가 결과, 유리섬유의 함량이 증가할수록 성형수축율이 감소하며, 기계적 강도가 증가하는 것으로 나타났다. 유리섬유의 함량이0 wt%인 경우 인장강도는 498 kg/cm2에서 30 wt%가 함유된 경우 849 kg/cm2 까지 증가하였다. 코팅성 평가결과 유리섬유 5 wt%에서는 코팅강도가 4 B였고, 그 이상에서는 5 B로 매우 우수한 코팅 특성을 나타내었다. 결론: 30 wt%의 유리섬유가 블렌드된 경우 기계적 강도가 크게 향상되나 이와 더불어 경도가 상승되며, 점도가 증가하여 사출온도가 높아지며, 제품에 플로우 마크가 생기는 것으로 나타났다. 유리섬유가 블렌드된폴리아미드-66의 도료 코팅성은 모두 우수하였다. 전반적으로 물성 및 가공성 등을 평가해볼 때, 유리섬유의 함량이 약 10 wt% 내외의 경우 안경테로써의 적용이 가능하다고 판단된다.

저유전율을 가지는 D-Glass Fiber의 제조 및 특성

정보라,이지선,이미재,임태영,이영진,전대우,신동욱,김진호,Jeong, Bora,Lee, Ji-Sun,Lee, MiJai,Lim, Tae-Young,Lee, Youngjin,Jeon, Dae-Woo,Shin, Dongwook,Kim, Jin-Ho 한국재료학회 2018 한국재료학회지 Vol.28 No.4

General D-glass(Dielectric glass) fibers are adaptable to PCBs(Printed circuit boards) because they have a low dielectric constant of about 3.5~4.5. However, very few papers have appeared on the physical characteristics of D-glass fibers. D-glass fibers were fabricated via continuous spinning process using bulk D-glass. In order to fabricate the D-glass, raw materials were put into a Pt crucible, melted at $1650^{\circ}C$ for 2 hrs, and then annealed at $521{\pm}10^{\circ}C$ for 2 hrs. We obtained transparent clear glass. The transmittance and adaptable temperature for spinning of the bulk marble glass were characterized using a UV-visible spectrometer and a viscometer. Continuous spinning was carried out using direct melting spinning equipment as a function of the fiberizing temperature in the range of $1368^{\circ}C$ to $1460^{\circ}C$, while the winder speed was between 100 rpm and 200 rpm. We investigated the physical properties of the D-glass fibers. The average diameters of the glass fibers were measured by optical microscope and FE-SEM. The average diameters of the D-glass fibers were 21.36 um at 100 rpm and 34.06 um at 200 rpm. The mechanical properties of the fibers were confirmed using a UTM(Universal materials testing machine). The average tensile strengths of the D-glass fibers were 467.03 MPa at 100 rpm and 522.60 MPa at 200 rpm.

Surface Modified Glass-Fiber Effect on the Mechanical Properties of Glass-Fiber Reinforced Polypropylene Composites

( Sanghoo Park ),( Su-jong Kim ),( Eun Seob Shin ),( Seung Jun Lee ),( Beom Mo Kang ),( Kyu-hwan Park ),( Seheum Hong ),( Seok-ho Hwang ) 한국고무학회 2019 엘라스토머 및 콤포지트 Vol.54 No.3

To improve the mechanical properties of glass-fiber-reinforced polypropylene (PP) composites through interfacial adhesion control between the PP matrix and glass fiber, the surface of the glass fiber was modified with PP-graft-maleic anhydride (MAPP). Surface modification of the glass fiber was carried out through the well-known hydrolysis-condensation reaction using 3-aminopropyltriethoxy silane, and then subsequently treated with MAPP to produce the desired MAPP-anchored glass fiber (MAPP-a-GF). The glass-fiber-reinforced PP composites were prepared by typical melt-mixing technique. The effect of chemical modification of the glass fiber surface on the mechanical properties of composites was investigated. The resulting mechanical and morphological properties showed improved interfacial adhesion between the MAPP-a-GF and PP matrix in the composites.