저유전율을 가지는 D-Glass Fiber의 제조 및 특성

정보라,이지선,이미재,임태영,이영진,전대우,신동욱,김진호,Jeong, Bora,Lee, Ji-Sun,Lee, MiJai,Lim, Tae-Young,Lee, Youngjin,Jeon, Dae-Woo,Shin, Dongwook,Kim, Jin-Ho 한국재료학회 2018 한국재료학회지 Vol.28 No.4

General D-glass(Dielectric glass) fibers are adaptable to PCBs(Printed circuit boards) because they have a low dielectric constant of about 3.5~4.5. However, very few papers have appeared on the physical characteristics of D-glass fibers. D-glass fibers were fabricated via continuous spinning process using bulk D-glass. In order to fabricate the D-glass, raw materials were put into a Pt crucible, melted at $1650^{\circ}C$ for 2 hrs, and then annealed at $521{\pm}10^{\circ}C$ for 2 hrs. We obtained transparent clear glass. The transmittance and adaptable temperature for spinning of the bulk marble glass were characterized using a UV-visible spectrometer and a viscometer. Continuous spinning was carried out using direct melting spinning equipment as a function of the fiberizing temperature in the range of $1368^{\circ}C$ to $1460^{\circ}C$, while the winder speed was between 100 rpm and 200 rpm. We investigated the physical properties of the D-glass fibers. The average diameters of the glass fibers were measured by optical microscope and FE-SEM. The average diameters of the D-glass fibers were 21.36 um at 100 rpm and 34.06 um at 200 rpm. The mechanical properties of the fibers were confirmed using a UTM(Universal materials testing machine). The average tensile strengths of the D-glass fibers were 467.03 MPa at 100 rpm and 522.60 MPa at 200 rpm.

Evaluation of porous pavement mixture using Glass Fibres

Lee, Su Hyung,Yoo, Pyeong Jun,Ohm, Byung Sik,Park, Ki Soo 한국도로학회 2018 한국도로학회 학술대회 발표논문 초록집 Vol.2018 No.05

In order to improve the durability of the asphalt pavement, the glass fiber reinforced asphalt which reinforces the aggregate and the binder in three - dimensional form by adding glass fiber to the asphalt mixture has been studied and the durability improvement effect of the asphalt pavement has been confirmed. Porous pavement has been increasingly applied due to reduced traffic accidents and noise reduction, but durability problems such as aggregate stripping and pot-hole are emerging. This study evaluated the durability enhancement effect by adding glass fiber to the porous mixture. The cantabro loss ratio and the indirect tensile strength test were performed to evaluate the performance of the glass fiber reinforced porous mixture. The glass fibers were added to the mixture using PG76-22 and PG64-22 binder and not to the mixture using PG82-22 binder. The mixture using the PG76-22 binder was added 1.4% (PEGS 0.6%, Micro PPGF 0.2%, Macro PPGF 0.6%) glass fiber based on the weight of the mixture. The mixture using the PG64-22 binder was added 1.4% (PEGS 0.6%, Micro PPGF 0.2%, Macro PPGF 0.6%) and 2.1% %(PEGS 0.9%, Micro PPGF 0.3%, Macro PPGF 0.9%)glass fibers by weight of the mixture. The glass fibers were used at the same ratio as that applied to the conventional asphalt mixture test. As a result of the cantabro loss rate test, the mixture using the PG82-22 binder showed a loss rate of 10.7% at 20 ℃ and 22.4% at -20 ℃. The mixture using PG76-22 binder and 1.4% glass fiber showed a loss ratio of 13.2% at 20 ℃ and 26.7% at -20 ℃. The mixture using PG64-22 binder and 1.4% glass fiber showed a loss rate of 12.5% at 20 ℃ and 35.9% at -20 ℃. The mixture using PG64-22 binder and 2.1% glass fiber showed a loss rate of 11.9% at 20 ℃ and 26.6% at -20 ℃. The three mixtures (using of PG82-22 binder, PG76-22 binder + 1.4% glass fiber and PG64-22 binder + 2.1% glass fiber) satisfied quality standard of Ministry of Land, Infrastructure and Transport. As a result of the indirect tensile strength test, the mixture using the PG82-22 binder showed 0.73 N/㎟. The mixture using PG76-22 binder and 1.4% glass fiber showed 0.88 N/㎟. The mixture using PG64-22 binder and 1.4% glass fiber showed 0.62 N/㎟. The mixture using PG64-22 binder and 2.1% glass fiber showed 0.74 N/㎟. In this study, the durability enhancement effect was confirmed by adding glass fiber to the drainage mixture. We will do further research to confirm the optimal combination of glass fibers.

섬유화 온도 변화에 따른 E-glass fiber의 물리적 특성

이지선,이미재,임태영,이영진,전대우,현승균,김진호,Lee, Ji-Sun,Lee, MiJai,Lim, Tae-Young,Lee, Youngjin,Jeon, Dae-Woo,Hyun, Soong-Keun,Kim, Jin-Ho 한국재료학회 2017 한국재료학회지 Vol.27 No.1

E (Electric) -glass fibers are the most widely used glass fibers, taking up 90 % of the long glass fiber market. However, very few papers have appeared on the physical characteristics of E-glass fibers and how they depend on the fiberizing temperature of fiber spinning. Glass fiber was fabricated via continuous spinning process using bulk E-glass. In order to fabricate the E-glass specimen, raw materials were put into a Pt crucible and melted at $1550^{\circ}C$ for 2hrs; mixture was then annealed at $621{\pm}10^{\circ}C$ for 2hrs. The transmittance and adaptable temperature for spinning of the bulk marble glass were characterized using a UV-visible spectrometer and a viscometer. Continuous spinning was carried out using direct melting spinning equipment as a function of the fiberizing temperature in the range of $1175{\sim}1250^{\circ}C$, while the winder speed was fixed at 500 rpm. Subsequently we investigated the physical properties of the E-glass fiber. The average diameter of the synthesized glass fiber was measured by optical microscope. The mechanical properties of the fiber were confirmed using a UTM (universal materials testing machine); the maximum tensile strength was measured and found to be $1843{\pm}449MPa$ at $1225^{\circ}C$.

승용차 내장제에 의해 발생한 유리섬유에 의한 건강장해 1례

임현술,정해관,김지용,정회경,성열오,백남원 大韓産業醫學會 1994 대한직업환경의학회지 Vol.6 No.2

Glass Fiber is manufactured from typical glass-making raw materials, silicon dioxide with various metals and other elements. There are three distinct types of commercial glass fiber products: glass wool, an entangled mass of interlocking fibers; continuous glass filament, a product with a more ordered arrangement of fibers; and special-purpose glass fiber, a small- diameter fiber(less than 3 ㎛). We report a case of glass fiber-induced health hazard due to continuous glass filament from fiber reinforced plastics(FRP) as car interior material. A 40 years old man complained a sudden onset of severe itching on whole body, especially neck and forearms while driving a new car. He also complained burning of eyes, sore throat and productive cough. We diagnosed the glass fiber-induced skin lesion by placing skin scraping on a slide glass and examining the specimen under a microscope. We found same fibers from the air samples in the car and from the material of the interior surface of the car by the microscopic examination. Therefore we confirmed that the patient's symptoms and signs were induced by glass fiber.

Polyamide-66/Glass fiber 블렌드 조성물의 물리적 특성및 안경테 소재로써의 적용성에 관한 연구

손진영,이지은,최경만,배유환,김기홍 한국안광학회 2013 한국안광학회지 Vol.18 No.4

Purpose: In this study, we evaluated the physical and thermal properties of the compositions made by blending glass fiber (GF) of different contents into glass fiber polyamide-66, and investigated if the compositions applying to the glasses frame to replace the TR-90, which is polyamide-12 resin used as an injection-type spectacle frame material. Methods: To investigate the characteristics change of polyamide-66 (PA-66) compositions with the change of the content of glass fibers, we produced a composition of the content by using a twin-screw extruder. The mechanical strength of the composition production was measured and coating properties as well as cutting processability were evaluated. We evaluated the applicability of the glasses frame by comparison the results of new compositions with characterizations of traditional TR. Results: For the results of the characterization of Polyamide-66/GF composition, we found that the higher increase of content of the glass fiber, the less mold shrinkage rate, and the mechanical strength was increased. Tensile strength increased from 498 kg/cm2 for 0 wt%of the content of the glass fibers to 849 kg/cm2 for 30 wt% of the content of the glass fibers. As a result of a coating evaluation, the strength of coating was 4B in the GF 5wt% and 5B, which was extremely good coating characteristics, in the over than GF 5 wt%. Conclusions: In case that 30 wt% of the glass fiber was blended, the mechanical strength was greatly improved, the hardness was increased, injection temperature increased due to increase of the viscosity, and the flow mark of the product may occur. The paint coating of PA-66 blended with glass fiber was all excellent. With general evaluating physical properties and workability properties it was determined that around 10 wt% of the content of the glass fibers was possible to apply a spectacle frame. 목적: 본 연구에서는 사출형 안경테 소재로 사용되고 있는 폴리아미드-12 수지인 TR-90을 대체하기 위하여폴리아미드-66에 유리섬유(glass fiber)를 함량별로 블렌드하여 각 조성물의 물리적, 열적 특성을 평가하여안경테로써의 적용 가능성을 검토하였다. 방법: 유리섬유의 함량 변화에 따른 폴리아미드-66 조성물의 특성변화를 고찰하기 위해 이축압출기를 이용하여 함량별 조성물을 제조하였다. 제조된 조성물의 기계적강도,열적 특성, 코팅성 및 절삭가공성을 평가하였다. 이를 통하여 기존 TR 안경테 제품과의 성능 비교 및 안경테로써 적용 가능성을 평가하였다. 결과: 폴리아미드-66/유리섬유 조성물의 특성 평가 결과, 유리섬유의 함량이 증가할수록 성형수축율이 감소하며, 기계적 강도가 증가하는 것으로 나타났다. 유리섬유의 함량이0 wt%인 경우 인장강도는 498 kg/cm2에서 30 wt%가 함유된 경우 849 kg/cm2 까지 증가하였다. 코팅성 평가결과 유리섬유 5 wt%에서는 코팅강도가 4 B였고, 그 이상에서는 5 B로 매우 우수한 코팅 특성을 나타내었다. 결론: 30 wt%의 유리섬유가 블렌드된 경우 기계적 강도가 크게 향상되나 이와 더불어 경도가 상승되며, 점도가 증가하여 사출온도가 높아지며, 제품에 플로우 마크가 생기는 것으로 나타났다. 유리섬유가 블렌드된폴리아미드-66의 도료 코팅성은 모두 우수하였다. 전반적으로 물성 및 가공성 등을 평가해볼 때, 유리섬유의 함량이 약 10 wt% 내외의 경우 안경테로써의 적용이 가능하다고 판단된다.

지르코니아 함량에 따른 내알칼리 유리섬유의 특성

이지선,임태영,이미재,황종희,김진호,현승균,Lee, Ji-Sun,Lim, Tae-Young,Lee, Mi-Jai,Hwang, Jonghee,Kim, Jin-Ho,Hyun, Soong-Keun 한국결정성장학회 2015 한국결정성장학회지 Vol.25 No.6

기존의 내알칼리 유리섬유는 복합재료의 보강섬유로 가장 널리 사용되고 있는 일반적인 E-glass fiber보다 우수한 내화학 특성을 갖고 있으나 용융유리의 점도가 너무 높아 섬유화가 어려운 문제점을 가지고 있다. 본 연구에서는 지르코니아 함량이 상용 제품에 비해 낮은 범위에서 지르코니아 함량별로 내알칼리유리섬유를 제조하고 이들의 특성을 E-glass 섬유와 비교하였다. 지르코니아의 함량을 0.5~16 wt%까지 변화시키면서 제조한 각각의 배치원료를 $1600^{\circ}C$에서 2시간 용융하여 투명하고 맑은 유리를 얻을 수 있었다. 이들 유리는 약 90 %의 높은 가시광 투과율을 나타내었고, 열적특성에서 $703{\sim}887^{\circ}C$의 연화점을 나타내었으며, 지르코니아의 함량이 증가함에 따라 연화점이 상승하는 경향을 나타내었다. 지르코니아 함량이 4 wt%인 조성을 E-glass 조성과 비교한 결과, 연화점에서는 $-94^{\circ}C$의 차이를, 고온점도에 있어서는 log3 온도가 $+68^{\circ}C$, log5 온도가 $-13^{\circ}C$의 차이를 나타내었다. 내알칼리 유리섬유를 알칼리용액에 48시간 및 72시간 침적 후 SEM을 통해 섬유의 내침식성이 양호함을 확인할 수 있었고, 인장강도도 일반 E-glass 섬유에 비해 48시간에서 1.7배와 72시간에서 2.2배의 높은 값을 나타냄을 알 수 있었다. 결론적으로 이러한 내알칼리 유리섬유는 쉬운 제조조건과 낮은 지르코니아 함량에도 불구하고 좋은 특성 때문에 일반적인 내알칼리 유리섬유로서 널리 사용될 수 있을 것으로 판단되었다. Commercial AR(Alkali Resistant)-glass fiber has a good chemical resistant property, but also has a problem of difficulty in fiberizing process because of high viscosity in melted glass compare with E-glass fiber which is the most widely used for reinforced fiber of composite materials. In this study, we fabricated AR-glass fiber with low zirconia contents compare with commercial AR-glass fiber relatively, and measured properties against E-glass fiber. We obtained transparent clear glass with zirconia contents of 0.5~16 wt% by melting at $1600^{\circ}C$ for 2 hours. These AR-glass samples had high visible transmittance of 89~90 %, softening temperature of $703{\sim}887^{\circ}C$. And softening temperatures of them were increased according to the increasing zirconia contents. Compare with E-glass, AR-glass contains 4 wt% zirconia has different value of $-94^{\circ}C$ in softening temperature, $+68^{\circ}C$ at Log3 temperature and $-13^{\circ}C$ at Log5 temperature in viscosity. We could verify good alkali resistant property of the AR-glass fiber with SEM after dipping in alkali solution for 48~72 hours, and also high tensile strength, 1.7 times compare with E-glass fiber at 48 hours and 2.2 times at 72 hours. We conclude that this AR-glass fiber can be widely used as general alkali resistant glass fiber because of easy manufacturing condition and good properties even though it has low zirconia contents.

유리섬유 단열재 제조업 근로자의 공기중 유리섬유 폭로 특성 및 평가 방법에 관한 연구

신용철,이광용,박천재,이나루,정동인,오세민 한국환경보건학회 1996 한국환경보건학회지 Vol.22 No.2

To characterize worker's exposure to glass fibers, to find the correlation between airborne total dust concentrations and fiber concentrations and to recommend an appropriate evaluation method for worker's exposure to fibrous dusts in glass wool industry, we carried out this study. Average respirable fiber levels at five factories were 0.013-0.056 f/cc, and fairly below the OSHA PEL, 1 f/cc. A factory showed the lowest airborne fiber level, 0.013 f/cc, which was different significantly from those of other factories of which average fiber concentration was 0.046 f/cc. The cutting and grinding operations of insulation products resulted in higher airborne fiber cocentrations than any other processes(p<0.05). To characterize airborne fiber dimension, fiber length and diamter were determined using phase contrast microscope. The geometric means of airborne fiber lengths were $42-105 \mu m$. One factory had airborne fibers whose length distribution(GM = $105 \mu m$) was different from those of other factories(GM = $42-50 \mu m$). The percentages of respirable fibers less thinner than 3 gm were 38.9-90.9% at four factories, and two factories of them had the higher percentages than others. The findings explain for variation of airborne fiber diameters between factories. On the other hand, between the processes were the difference of fiber-length distributions observed. The cutting and grinding operations showed shorter fiber-length distributions than the fiber forming one. However, fiber-diameter distributions or respirable fiber contents were similar in all processes. The airborne fiber concentrations and the dust concentrations had relatively weak correlation(r=0.25), thus number of fibers couldn't be expected reliably from dust amount. Fiber count is appropriate for assessing accurate exposures and health effects caused by fibrous dusts including glass fibers. Ministry of Labor have established occupational exposure limit to glass fibers as nuisiance dust, but should establish it on the basis of respirable fiber concentration to provide adequate protection for worker's health

사암계 석탄폐석을 활용한 E-glass fiber 조성의 유리 제조 및 특성

이지선,임태영,이미재,황종희,김진호,현승균,Lee, Ji-Sun,Lim, Tae-Young,Lee, Mi-Jai,Hwang, Jonghee,Kim, Jin-Ho,Hyun, Soong-Keun 한국결정성장학회 2013 韓國結晶成長學會誌 Vol.23 No.4

삼척도계지역의 탄광에서 석탄채굴시에 부산물로 발생되는 사암계 석탄폐석을 원료로 사용하여 E-glass fiber 조성의 유리를 제조하였다. 본 연구에서는 카본함량이 비교적 적은 실리카-알루미나질의 사암계 석탄폐석을 사용하였으며, 폐석의 투입량을 0~35 %까지 변화시켰다. 서로 다른 석탄폐석 투입량을 갖는 배치원료를 $1550^{\circ}C$에서 2시간 용융하여 E-glass조성을 갖는 투명하고 맑은 유리가 얻어졌고, 81~84 %의 높은 가시광투과율, $5.39{\sim}5.61{\times}10^{-6}/^{\circ}C$의 열팽창계수, 851~$860^{\circ}C$의 연화점을 나타내었다. 유리섬유 시편은 $1150^{\circ}C$에서 섬유인상장치를 통해 얻어졌고, 복합재료의 보강용 유리섬유로서 내화학성 시험과 기계적 특성평가를 위한 인장강도를 측정하였다. 그 결과 석탄폐석을 사용한 E-glass fiber의 특성이 석탄폐석을 사용하지 않은 보통 E-glass 섬유에 비해 충분히 양호한 특성을 나타내어 E-glass 섬유용 원료로서 석탄폐석의 활용가능성을 확인할 수 있었다. The glass of E-glass fiber composition was fabricated by using refused coal ore which is obtained as by-product from Dogye coal mine in Samcheok. We used silica-alumina refused coal ore which has low carbon content relatively, and the amount of refused coal ore has been changed from 0 to 35 % in batch composition. E-glass was fabricated by the melting of mixed batch materials at $1550^{\circ}C$ for 2 hrs with different refused coal ore composition of 0~35 %. We obtained a transparent and clear glass with high visible light transmittance value of 81~84%, thermal expansion coefficient of $5.39{\sim}5.61{\times}10^{-6}/^{\circ}C$ and softening point of $851{\sim}860^{\circ}C$. The glass fiber samples were also obtained through fiberizing equipment at $1150^{\circ}C$, and tested chemical resistance and tensile strength to evaluate the mechanical property as a reinforced glass fiber of composite material. As the result, we identified the properties of E-glass fiber by using refused coal ore are plenty good enough compare to that of normal E-glass without refused coal ore, and confirmed the possibility of refused coal ore as for the raw material of E-glass fiber.

붕소를 함유하지 않는 E-glass fiber의 제조 및 특성에 대한 연구

이지선,임태영,이요셉,이미재,황종희,김진호,현승균,Lee, Ji-Sun,Lim, Tae-Young,Lee, Yo-Sep,Lee, Mi-Jai,Hwang, Jonghee,Kim, Jin-Ho,Hyun, Soong-Keun 한국결정성장학회 2013 韓國結晶成長學會誌 Vol.23 No.1

E-glass 섬유는 항공기, 자동차, 레져기구의 복합재료 보강용으로 가장 널리 사용되는 유리섬유이다. 그러나 최근 E-glass 섬유의 원재료비 상승, 환경문제 및 화학적 저항성과 기계적 특성을 향상시키기 위해 산화붕소 함량을 8 %에서 0(제로)까지 감소시키는(소위 'Boron free E-glass'라고 불리는) 연구가 진행되고 있다. 본 연구에서는 'BF(Boron free E-glass)' 조성의 벌크유리와 섬유유리를 제조하고, 열적특성 및 광학적특성을 평가하였다. 5~10 %의 서로 다른 알루미나 함량을 갖는 배치를 $1550^{\circ}C$에서 2시간 용융하여 'BF(Boron free E-glass)'가 얻어졌고, 81~86 %의 높은 가시광투과율, $4.2{\sim}4.9{\times}10^{-6}/^{\circ}C$의 낮은 열팽창계수, $907{\sim}928^{\circ}C$의 연화점을 갖는 투명하고 맑은 유리가 얻어졌다. 'BF' 섬유 시편에 대한 화학적내구성 시험에 있어서는 알루미나 함량이 높아질수록 더 좋은 침식저항성을 나타냄을 확인할 수 있었다. E-glass fiber is the most widely used glass fiber for reinforced composite materials of aircrafts, automobiles and leisure equipments. But recently researches are being progressed to reduce boric oxide from 8 % to 0 (zero), as is called 'Boron free E-glass', because of increasing material cost, environmental problem, and improving chemical resistance and mechanical properties of E-glass fiber. In this study, we fabricated the bulk glass and fiber glass of 'Boron free E-glass (BF) compositions', and characterized thermal properties and optical properties. 'Boron free E-glass (BF)' was obtained by the melting of mixed batch materials at $1550^{\circ}C$ for 2 hrs with different $Al_2O_3$ compositions 5~10 %. We obtained transparent clear glass with high visible light transmittance value of 81~86 %, and low thermal expansion coefficient of $4.2{\sim}4.9{\times}10^{-6}/^{\circ}C$ and softening point of $907{\sim}928^{\circ}C$. For the chemical resistance test of 'BF' fiber samples, we identified that the higher alumina contents gives the better corrosion resistance of glass fiber.

수종의 실란처리 유리섬유를 첨가한 의치상용 레진의 강도변화 및 마모전.후 표면성상분석

이상일,김창회,임영준,김명주,윤석대,Lee, Sang-Il,Kim, Chang-Whe,Lim, Young-Jun,Kim, Myung-Joo,Yun, Suk-Dae 대한치과보철학회 2007 대한치과보철학회지 Vol.45 No.4

Statements of problem: The fracture of acrylic resin dentures remains an unsolved problem. Therefore, many investigations have been performed and various approaches to strengthening acrylic resin, for example, the reinforcement of heat-cured acrylic resin using glass fibers, have been suggested over the years. Silane is important for bonding between glass fiber and resin. Purpose: The aim of the present study was to investigate the effect of various silane on the strength of PMMA resin and roughness of resin-glass fiber complex after abrasion test. Material and methods: 3mm glass fiber (Chopped strand, Hankuk fiber Co., Milyang, Korea) was treated with 3 kinds of silane (MPS, EPS, APS) (Sila-ace, Chisso chemical, Tokyo, Japan) and mixed with PMMA resin(Vertex RS, Vertex Dental B.V., Zeist, Netherlands). Transverse strength and Young's modulus was measured using Instron (Instron model 4466, Instron, Massachusetts, USA). After abrasion test (The 858 Mini Bionix II Test System, MTS System Co., Minnesota, USA) surface roughness was evaluated using tester (Form Talysurf plus, Taylor Hopson Ltd., Leicester England). Examination of scanning electron microscope was also performed. Results: Within this study, the following conclusions were drawn. 1. Surface treatment of glass fiber with MPS and APS increased transverse strength of PMMA resin complex, but surface treatment with EPS decreased transverse strength of PMMA resin complex (p<0.05). 2. Silane treated glass fiber increased Young's modulus of PMMA resin complex compared to desized glass fiber (p<0.05). 3. Roughness increased after abrasion test in case of PMMA resin reinforced with desized glass fiber (p<0.05). 4. Roughness change was not observed after abrasion test in case of PMMA resin reinforced with silane treated glass fiber (p>0.05).