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RISS 인기검색어
- 검색키워드
- 저자 : Hamed Ziaei Poor (검색결과 3 건)
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Hamed Ziaei Poor,Hossain Ghorbani Menghari,Ricardo J. Alves De Sousa,Hassan Moosavi,Mahboubeh Parastarfeizabadi,Mahmoud Farzin,Hamed Sanei 한국정밀공학회 2014 International Journal of Precision Engineering and Vol. No.
Optimization of operating conditions is one of the most signicant issues concerning hydroforming the tubular components, includingstepped tubes, conical tubes, box shape tubes, and etc. Obtaining a sharp corner without any defects such as thinning and rupturingis one of the main goals in the production of these components. In order to manufacture tubes with filled corners, it is common toincrease the imposed pressure to the tubes. However, it may result in rupturing and thinning at the die corner radius, especially whenit is too small. In this paper, a new multistage die has been proposed for producing two stepped tubes. Numerical modeling has beenconducted using Abaqus/Explicit code. The results of simulation were afterwards checked against experiments in which it is shownthat a better thickness distribution could be obtained employing the proposed die set. There is no thinning in the final workpiece,particularly at the copper tube corners. Moreover, it could be possible to produce two stepped tubes with complete filled corners. Finally, comparing to other well-established methods, a lower pressure profile is required and a better thickness distribution can beachieved.
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Hossein GhorbaniMenghari,Hamed Ziaei Poor,Mahmoud Farzin,Ricardo J. Alves De Sousa 국제구조공학회 2014 Structural Engineering and Mechanics, An Int'l Jou Vol.50 No.4
In hydroforming, the general technique employed to overcome the problem of die corner filling consist in increasing the maximum fluid pressure during the forming process. This technique, in other hand, leads to other difficulties such as thinning and rupturing of the final work piece. In this paper, a new technique has been suggested in order to produce a part with complete filled corners. In this approach, two moveable bushes have been used. So, the workpiece moves driven by both bushes simultaneously. In the first stage, system pressure increases until a maximum of 15 MPa, providing aninitial tube bulge. The results showed that the pressure in this stage have to be limited to 17 MPa to avoid fracture. In a second stage, bushes are moved keeping the constant initial pressure. The punches act simultaneously at the die extremities. Results show that the friction between part and die decreases during the forming process significantly. Also, by using this technique it is possible to produce a part with reasonable uniform thickness distribution. Other outcomes of applying this method are the lower pressures required to manufacture a workpiece with complete filled corners with no wrinkling.
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GhorbaniMenghari, Hossein,Poor, Hamed Ziaei,Farzin, Mahmoud,Alves De Sousa, Ricardo J. Techno-Press 2014 Structural Engineering and Mechanics, An Int'l Jou Vol.50 No.4
In hydroforming, the general technique employed to overcome the problem of die corner filling consist in increasing the maximum fluid pressure during the forming process. This technique, in other hand, leads to other difficulties such as thinning and rupturing of the final work piece. In this paper, a new technique has been suggested in order to produce a part with complete filled corners. In this approach, two moveable bushes have been used. So, the workpiece moves driven by both bushes simultaneously. In the first stage, system pressure increases until a maximum of 15 MPa, providing aninitial tube bulge. The results showed that the pressure in this stage have to be limited to 17 MPa to avoid fracture. In a second stage, bushes are moved keeping the constant initial pressure. The punches act simultaneously at the die extremities. Results show that the friction between part and die decreases during the forming process significantly. Also, by using this technique it is possible to produce a part with reasonable uniform thickness distribution. Other outcomes of applying this method are the lower pressures required to manufacture a workpiece with complete filled corners with no wrinkling.
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