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조선용 강재의 $CO_2$레이저 GMA 하이브리드 용접에서 갭 브리징 능력 향상기술 개발
채현병,김철희,김정한,이세헌,Chae, Hyun-Byung,Kim, Cheol-Hee,Kim, Jeong-Han,Rhee, Se-Hun 대한용접접합학회 2006 대한용접·접합학회지 Vol.24 No.5
For laser welding in shipbuilding industry, gap bridging capability is one of the most important characteristics to achieve the high productivity and good weld quality. Recently, laser-GMA hybrid welding process is regarded as a distinctive method to overcome the tight gap tolerance with improving the productivity. In this study, the influence of process parameters on the bead formation was experimentally analyzed and the relationship between the process parameters and geometric imperfections was investigated. It was revealed that undercut, excessive weld metal, excessive penetration and incompletely filled groove were the major geometric imperfections. The optimized wire feeding and arc pressure were necessary to ensure the gap bridging ability. The approach to select the process parameters was conducted for butt welding with up to 2mm joint gap, in which the sound weld beads were generated without changing the welding speed.
김철희,채현병,이창우,김정한,이세헌,Kim, Cheol-Hee,Chae, Hyun-Byung,Lee, Chang-Woo,Kim, Jeong-Han,Rhee, Se-Hun 대한용접접합학회 2006 대한용접·접합학회지 Vol.24 No.1
Laser-rotating arc hybrid welding was introduced by combining $CO_2$ laser and rotating gas metal arc welding. While the arc rotation enhances the weld pool motion, it reduces the undercut formation which is one of most critical weld defects in the conventional laser-arc hybrid welding. This research investigated the bead characteristics according to the welding parameters such as frequency of rotation, welding voltage, shielding gas composition and interspacing distance between laser and we. The welding parameters were selected to reduce spatter generation and ensure sound weld beads fur bead welding and butt welding with various joint gaps. Gap bridging ability was improved, such that the sound weld beads were achieved for butt joint with up to 2mm joint sap, with no adjustment of CTWD(Contact tip-to-workpiece distance) and electrode diameter.
재생 WC 분산형 Fe계 하드페이싱 용접재료의 마모저항성에 미치는 Mn과 C 첨가의 영향
강남현,채현병,김준기,최종하,김정한,Kang, Nam-hyun,Chae, Hyun-byung,Kim, Jun-ki,Choi, Jong-ha,Kim, Jeong-han 한국재료학회 2003 한국재료학회지 Vol.13 No.12
The abrasion and impact wear resistance were investigated on the hardfacing weld dispersed with the recycled hard metal(HM). The HM was composed of the tungsten carbide(WC) reinforced metal matrix composite. The cored wire filled with the 25-35wt.% HM and 2-8wt.% of the alloying element, Fe-75Mn- 7C(FeMnC), was used for the gas metal arc(GMA) welding. By using the cored wire of the 25wt.% HM and FeMnC addition, the weld showed mostly constant wear loss for the abrasion as a function of the FeMnC content. This was due to the insufficient amount of the tungsten carbide formed during the GMA welding. The FeMnC addition to the 35wt.% HM did not improve the abrasion wear property since the amount of the tungsten carbide formed was decreased with respect to the FeMnC amount. The 6wt.% FeMnC addition to the 35wt.% HM exhibited the better impact wear resistance than the hardfacing weld by 40wt.% HM.
GTA 오버레이 용접부의 열유동 해석을 위한 용접열원 모델링
김용래,채현병,김재웅,Kim, Yong-Rae,Chae, Hyunbyung,Kim, Jae-Woong 대한용접접합학회 2013 대한용접·접합학회지 Vol.31 No.4
Overlay welding is carried out to improve the corrosion resistance, wear resistance and heat resistance on the surface of the chemical plant and steelmaking plant structures. In overlay welding, control of the bead size and the temperature distribution of weldment are particularly important because that is directly connected to the improvement of quality and productivity. The aim of this study is to model the welding heat source that is very useful to analyze the bead size and temperature distribution of weldment. To find the welding heat source model, numerical analyses are performed by using FE software MSC-marc.
재생 초경합금 분말을 활용한 금속기지 복합재료의 Abrasion 마모거동
강남현,채현병,김준기,최종하,김정한,Kang, Nam-Hyun,Chae, Hyun-Byung,Kim, Jun-Ki,Choi, Jong-Ha,Kim, Jeong-Han 한국재료학회 2003 한국재료학회지 Vol.13 No.12
The abrasion wear behavior on the hardfacing weld was investigated by performing abrasion wear, hardness, and microstructural tests. The gas metal arc(GMA) weld was produced by using the cored wire which was filled with the hard metal, i.e., the recycled tungsten carbide (WC) reinforced metal matrix composite. For 30% addition of the hard metal, the abrasion wear resistance was significantly improved comparing with that for 20% addition of the hard metal. Above 30% addition of the hard metal, however, there was no significant improvement of the wear resistance. The improvement of the wear resistance was due to the increased amount of eutectic carbides(W$_{6}$C) which was formed during GMA welding. For the weld in which the hard metal was added to 30-40%, an optimum level of abrasion wear resistance was performed.
아연도금 강판의 $CO_2$ 레이저-TIG 하이브리드 용접에 관한 연구 Part 2 : 공정변수와 용접성과의 관계
김철희,최웅용,채현병,김정한,이세헌,Kim, Cheol-Hee,Choi, Woong-Yong,Chae, Hyun-Byung,Kim, Jeong-Han,Rhee, Se-Hun 대한용접접합학회 2006 대한용접·접합학회지 Vol.24 No.4
Optimization of process parameters for laser-arc hybrid welding process is intrinsically sophisticated because the process has three kinds of parameters-arc, laser and hybrid welding parameters. In this paper, the relationship between weldability and several process parameters such as laser beam-arc distance, electrode height, welding current and welding speed, were investigated by the full factorial experimental design. Weld quality was evaluated by using weight of spatters which is related with the pore area. It was found that the weld quality was increased with the increases in laser beam-arc distance and welding current, and decreased with the increases in electrode height and welding speed.
아연도금 강판의 $CO_2$ 레이저-TIG 하이브리드 용접에 관한 연구 Part 1 : 용접현상분석
김철희,최웅용,채현병,김정한,이세헌,Kim, Cheol-Hee,Choi, Woong-Yong,Chae, Hyun-Byung,Kim, Jeong-Han,Rhee, Se-Hun 대한용접접합학회 2006 대한용접·접합학회지 Vol.24 No.4
In lap welding of zinc-coated steel, porosity formation is one of most significant weld defects, which is caused by zinc vapor generated between the steel sheets. Various solutions have been proposed in the past years but development of more effective method is a worthwhile subject to be investigated. In this study, autogenous laser welding and laser-TIG hybrid welding was applied to the lap welding of zinc-coated steel without gap, and weld pool behaviors were observed by using high speed camera and the porosity generation mechanism was analyzed. The weld defects were successfully eliminated by laser-TIG hybrid welding. This is because the leading TIG arc partially melted the upper sheet and vaporized/oxidized the coated zinc on the lapped surfaces prior to the trailing laser illuminating the specimen.