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염소 저장탱크의 가스누출 예측 및 제어를 위한 스크리닝 방법론
송덕만,박종규 울산대학교 1998 공학연구논문집 Vol.29 No.2
본 연구는 화학장치설비 중 염소 저장탱크의 누출유형에 따른 누출물의 물성자료들을 포함하는 누출원모델, 분산모델, 기상 및 지형자료들을 TSCREEN 모델에 입력시켜 염소 가스의 풍하거리에 따른 1시간 평균 최대 지표면 농도를 산출함으로써 유해독성가스의 누출 예측 및 제어를 위한 스크리닝 방법론을 개발하기 위한 것이다. 본 스크리닝 방법론에서는 저장탱크 및 압력방출장치로부터 누출되는 기상 및 2상 흐름의 연속 및 순간 누출에 대한 대기분산 모델링 절차가 고려되었다. 연구결과로부터, 공기보다 무거운 가스의 분산유형은 누출물의 상태(기상 및 2상 흐름), 누출 조건(온도, 압력), 누출물의 물리·화학적 특성, 누출유형(연속 및 순간누출)에 영향을 받고 있으며, 특히 누출물의 초기(감압) 밀도 및 누출속도 뿐만 아니라 풍속 및 대기안정도에 커다란 영향을 받고 있음을 알 수 있었다. 결론적으로, 지표면 농도는 풍속이 낮을수록 대기안정도가 안정할수록 증가하고 있음을 알 수 있었다. 본 스크리닝 방법론은 보다 다종다양한 시나리오들을 선정하여 보편적으로 적용할 수 있는 Sliding Scale 방법론을 개발함으로써 정교한 해석 모델의 적용시 예비 가이드라인으로 활용될 수 있으리라 사료된다. This study was performed to develop the screening methodology for prediction and control of hazardous/toxic gas releases by estimating the 1-hr average maximum ground-level concentration of Cl₂gas vs. downwind distance by incorporating source term model including the general/physical properties of released material and release mode of the Cl₂storage tank of the chemical plant facilities, dispersion model, and meteorological/topographical data into the TSCREEN model. For this screening modeling, dispersion modeling procedures for continuous and instantaneous releases of the gas phase and two-phase flow from the storage tank and pressure relief valve were considered. As the results of the study, it was found that dispersion modes of the dense gas were affected by the state of the released material(gas phase, two-phase flow), the released conditions(temperature, pressure), physical-chemical properties of released material, and the the released modes(continuous and instantaneous releases), and especially largely affected by initial(depressurized) density of the released material and release emission rate as well as the wind velocity and the atmospheirc stability. Consequently, it was found that the maximum ground-level concentration increases as the wind speed is low and the atmospheric stability is stable. It was thought that this screening methodology can be useful as a preliminary guideline for application of the refined analysis model by developing the generic sliding scale methodology for various senarios selected.
스템핑 공정 최적화 시스템의 개발 : 최적블랭크 설계와 최적배치의 일체화 Integration of Optimal Blank Design and Optimal Nesting
박종규,심현보 嶺南大學校 工業技術硏究所 2003 工業技術硏究所論文集 Vol.31 No.1
In recent years, design of an optimal blank shape is very important for sheet metal forming process in the automobile industry because the raw material cost rate is significant part in the automobile industry. With the design of an optimal blank shape, the engineer can protect a blank from an excessive holding force to improve the quality and reduce the ratio of material scrap. Therefore design of an optimal blank shape is inevitable in sheet metal forming process. However, if it causes a complicated shape of blank, it may be difficult to do the blank layout optimally. In this study, we developed software of optimal blank layout connected with the software of optimal blank shape design which was created in the past by the present authors. And by using these softwares, we would like to present the method in order to get optimal utilization ratio easily and precisely within short time for the sequence of works from design to blank layout.