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CAD/CAE/CAM을 활용한 금형형상 가공에 관한 연구
한규택 한국생산제조학회 2022 한국생산제조학회지 Vol.31 No.2
The purpose of this study is to investigate the relationship between the surface roughness and cutting force for the die shape and factor change using CAD/CAE/CAM. RPM, feed rate, and step over were chosen as the main factor for cutting force. To estimate the correlation between cutting force and surface roughness, cutting force was predicted using the DOE(design of experiments) and DEFORM™-3D(software of finite element analysis), surface roughness was measured through experiments. The optimal level for each factor was considered, and the most effective factor was evaluated using the Taguchi method(one of DOE). In this study, the machining conditions to obtain a particular surface roughness based on the measured value were derived.
한규택,Han, Kyu-Taek 한국금형공학회 2013 한국금형공학회지 Vol.7 No.1
The finite element method(FEM) presents some limitations when the mesh becomes highly distorted. For analysis of metal forming processes with large deformation, the conventional finite element method usually requires several remeshing operations due to severe mesh distortion. The new computational method developed in the recent years, usually designated by meshfree method, offers an attractive approach to avoid those time-consuming remeshing efforts. This new method uses a set of points to represent the problem domain with no need of an additional mesh. Also this new generation of computational method provides a higher rate of convergence than that of the conventional finite element methods. One of the promising applications of meshfree methods is the adaptive refinement for problems having multi-scale nature. In this study, an adaptive node generation procedure is proposed and also to illustrate the efficiency of proposed method, several numerical examples are presented.
한규택 한국기계가공학회 2016 한국기계가공학회지 Vol.15 No.4
In this paper, a model to develop the forming process for a turbine seal is suggested. Additionally, the numerical approach for the shape design of the turbine seal is examined. Because of the thinness of the turbine seal, the seal is easily fractured in the manufacturing process. The main factors of the seal manufacturing consist of the addendum angle and dedendum angle, the fillet on the addendum face, the number of gear teeth, the sheet’s initial location and the gear’s initial location, the rake, and the vertical clearance. The structure and shape of the seal are modeled using the commercial 3D mechanical design program CATIA (V5/R20). Additionally, the rolling process to manufacture the turbine seal is analyzed using DEFORMTM-3D(V11),commercialforminganalysissoftwarethatruns on a PC workstation. This study focused on the shape design of the turbine seal. Through this research, the main factors for making the turbine seal for an airplane turbine engine can be obtained. The study results are reflected in the shape design for the turbine seal.
유한요소법을 활용한 압력용기의 설계 및 성형해석에 관한 연구
한규택 한국마린엔지니어링학회 1998 한국마린엔지니어링학회지 Vol.22 No.4
The investigation deals with the manufacturing process design and deformation analysis for seamless pressure vessels Axisymmetric multistage deep drawing is a complex and important sheet metal forming process in the industry. In this study the process design for large size cylindrical shells with various thickness is performed and a general guideline for forming process design of pressure vessels will be suggested. Thus in this paper for the verification of the forming process design the forming analysis of pressure vessels will be carried out by PAM-STAMP which is on the basis of finite element analysis. In this case the formability of pressure vessels is evaluated using the results of computer simulation.