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신기훈(Ki-Hoon Shin) (사)한국CDE학회 2017 한국CDE학회 논문집 Vol.22 No.4
This paper presents a method for surface to surface development between 3D sculptured surfaces. This technique can be used as a way of confirming in advance the contour shape of the original surface on the target surface that can minimize the geometric changes while the original surface is developed on a specific portion of the target surface of the human body. For this purpose, both the original and target surfaces were first tessellated and roughly flattened on a 2D plane. Next, the facet models were optimally developed onto a 2D plane by geometry-based method, minimizing geometric errors (e.g., area change ratio). Finally, the 3D point on the target surface corresponding to the 2D nodal point of the original facet model were obtained by calculating barycentric coordinates on the 2D plane. An example was presented to validate the proposed surface to surface development method.
기능성 경사 복합재를 이용한 사출금형의 냉각회로 모델링
신기훈(Ki-Hoon Shin) 대한기계학회 2011 大韓機械學會論文集A Vol.35 No.12
일반적으로 사출금형의 사출주기는 플라스틱 제품의 냉각 시간에 크게 좌우되는 데, 냉각회로를 적용하여 조절할 수 있다. 금형의 냉각회로는 전통적으로 기계가공을 통하여, 직선형상만을 생성할 수 있었지만, 최근 적층조형 방법의 개발로 코어 형상을 따라가는 형상적응형 냉각회로를 생성할 수 있게 되었다. 한편 금형의 다이 재질로 열저항력이 크고, 치수변화가 적은 H13 스틸이 널리 사용되고 있지만, 열전도율이 낮기 때문에 냉각효율은 높지 않다. 이러한 점에서 열전달 효율을 극대화 시킬 수 있는 방법으로 H13 스틸과 구리(Cu)를 기능적으로 혼합한 기능성 경사 복합재(FGM)를 적층조형을 이용하여 냉각회로에 적용하는 방안이 검토되고 있다. 이러한 시도로서 본 논문에서는 H13 스틸과 Cu 간의 FGM 을 이용한 형상적응형 냉각회로의 모델링 방법을 제안하고자 한다. The cycle time in injection moulding greatly depends on the cooling time of the plastic part that is controlled by cooling channels. Cooling channels are required to facilitate the heat transfer rate from the die to the coolant without reducing the strength of the die. Employing layered manufacturing techniques (LMT), a die embedding conformal cooling channels can be fabricated directly while conventional cooling channels are usually made of straight drilled hole. Meanwhile, H13 tool steel is widely used as the die material because of its high thermal resistance and dimensional stability. However, H13 with a low thermal conductivity is not efficient for certain part geometries. In this context, the use of functionally graded materials (FGMs) between H13 and copper may circumvent a tradeoff between the strength and the heat transfer rate. This paper presents a method for modeling of conformal cooling channels made of FGMs.
신기훈 ( Ki Hoon Shin ),서진석 ( Jin Suk Suh ),박철우 ( Cheul Woo Park ),임남기 ( Nam Gi Lim ) 한국목재공학회 2014 목재공학 Vol.42 No.4
잣나무, 리기다소나무, 낙엽송, 백합나무 등 수종과 두께가 다른 평단판 및 단판롤(롤 형태의 단판)을 고정형 마이크로파로 가열하여 가열 전후 형상, 표면 함수율, 함수중량 변화와 표면 열분포를 분석한 결과는 다음과 같다. 평단판의 경우 마이크로파 가열에 따른 품질상태는 비교적 양호한 것으로 나타났지만, 약간의 뒤틀림이 발생하였으며, 이는 비균일 건조응력에 따른 변형과 고정형 마이크로파 장비의 특성상 단판 형태로 가열 시 국부적인 조사가 이루어진 영향이 컸기 때문으로 판단된다. 단판롤 형태의 마이크로파 가열 특성은 가열 후 품질 모두 양호하였으며, 특히 평단판에서 나타난 뒤틀림 등의 결함은 없는 것으로 나타났다. 또한 열분포 및 확산 등이 매우 안정적으로 이루어진 것으로 판단되며, 이러한 열분포는 표면 함수율 분포 및 함수중량 감소에 많은 영향을 미치는 것으로 나타났다. 따라서 단판롤형태는 수종 및 두께에 따라 출력과 조사시간 등 충분한 시험이 실시된다면, 고정형 장비에서도 충분한 건조효율을 나타낼 수 있을 것으로 판단된다. The analysis of shape before and after heating, Surface moisture content, Moisture weight change and surface heat distribution by fixed type microwave heating in forms of flat veneer and veneer roll of Korean pine, pitch pine, larch and yellow poplar was conducted. The results were as follows: In case of flat veneer, the quality after microwave heating was comparatively good, but it was somewhat warped. These phenomena may be due to transformation by nonuniform drying stress and stronger effect of local irradiation on the veneers when heating veneer owing to the characteristics of fixed type microwave equipment. In case of the features of roll-shaped veneer heated by microwave, the quality after heating was comprehensively excellent. Especially there was no warping unlike flat veneer. Heat distribution and diffusion were also very stable for roll-shaped veneer and such heat distribution had much influence on surface moisture content and moisture weight loss. Accordingly, the veneer roll would show sufficient drying efficiency in fixed type microwave equipment through a scrutinized examination on generating power and irradiation time according to species and thickness of veneer.
임펠러식 쇼트피닝 머신에 의한 표면 커버리지 시뮬레이션
신기훈(Ki-Hoon Shin) (사)한국CDE학회 2014 한국CDE학회 논문집 Vol.19 No.1
Shot-peening is frequently used on various mechanical parts because it can improve the fatigue life of components by generating compressive residual stresses on the surface. This can be done by repeatedly hitting the work-piece surface with small balls and making indentations on it. In fact, finding optimal peening time among various peening parameters is the most important. Under-peening can not improve the fatigue life sufficiently while over-peening causes cracks and reduces fatigue life in contrast. In general, optimal peening time is experimentally determined by measuring arc-height using Almen-strip in accordance with SAE J442 standard. To save the time and efforts spent in carrying out experiments to find optimal peening time, this paper presents a computer simulation algorithm for the estimation of surface coverage made by impeller type shot-peening machines (PMI-0608). Surface coverage is defined as the proportion of the work-piece surface that has been indented in a given time of shot-peening. An example (standard tensile test specimen) is presented to validate the proposed method.