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입자요소를 이용한 미세 성형 부품의 유한요소 해석 및 실험
구태완,강범수,Ku, Tae-Wan,Kang, Beom-Soo 대한기계학회 2003 大韓機械學會論文集A Vol.27 No.1
The recent trend towards miniaturization causes an increased demand for parts with very small dimensions. Milli-structure components are classified as a component group whose size is between macro- and micro-scale. The manufacturing process of these components of thin sheet metal forming has a microscopic properties in addition to a typical phenomenon of bulk deformation because of the forming size. Also, the material properties and the deformation behavior change with miniaturization, which means that, a coarse grained materials show a higher resistance against deformation, when the grain size is in the range of the sheet thickness. In this study, a new numerical approach is proposed to simulate intergranular milli-structure in forming by the finite element method. The grain element and grain boundary element are introduced to simulate the milli-structure in the bending. The grain element is used to analyze the deformation of individual grain while the grain boundary element is for the investigation on the movement of the grain boundary. Also, the result of the finite element analysis is confirmed by a series of milli-sized forming experiments.
배관의 Ice Plugging에 의하여 유발되는 열응력의 실험적 규명
박영돈,이민우,구태완,김귀순,강범수,Park, Young-Don,Lee, Min-Woo,Ku, Tae-Wan,Kim, Kui-Soon,Kang, Beom-Soo 대한기계학회 1999 大韓機械學會論文集A Vol.23 No.7
Ice-plugging of tube in nuclear power plant has been widely used for the purpose of preventing flow of the tube temporarily like a valve. Most common plugging method employs Liquid Nitrogen Gas of $-196^{\circ}C$. According to the change of tube materials and its dimension, the thermal stress caused from the application of the frozen gas can be varied. In this research, a series of experiments have been carried out to inspect the effect of tube geometry on thermal stresses induced due to ice-plugging. Two typical dimension of stainless and mild steels of 3 and 6 inch diameters were used for the experiments. Each critical spots were checked using strain rosette gages. Another inspection was made on the pressure and temperature of the fluid. It is shown that significant thermal stress level which can cause plastic deformation of failure has not been noticed in this series of experiments.
Pan Liu,Tae-Wan Ku(구태완),Beom-Soo Kang(강범수) 한국소성가공학회 2013 한국소성가공학회 학술대회 논문집 Vol.2013 No.5
The paper is mainly study multi-stage deep drawing process for rectangular cups with high strength steel using finite element analysis. The process mainly consists of five deep drawing stages, because of the aspect ratio about 5.7. Tool design and blank modification are presented by using each numerical simulation models from the first to the fifth drawing stage. Based on the design results of the initial blank, severe earing phenomenon is occurred at the upper flange part. To solve the severe earing phenomenon at the upper flange due to normal anisotropy of the used sheet material, initial blank modification is carried out. The simulation result is confirmed that the modified blank shape not only improves the quality of a deep-drawn product but also reduces the cost of production.
유리섬유강화 복합재의 점탄성 특성 규명 및 인쇄회로기판 열변형 해석에의 적용
송우진(Woo-Jin Song),구태완(Tae-Wan Ku),강범수(Beom-Soo Kang),김정(Jeong Kim) 대한기계학회 2010 大韓機械學會論文集A Vol.34 No.2
전자기기부품에 적용되는 회로기판의 패키지 공정상에서 가해지는 온도변화에 따른 신뢰성 평가시 발생되는 문제들은, 주로 회로기판을 구성하고 있는 기본 재료들의 열팽창 계수 차이 및 시간의존성 물성에 의해 영향을 받는다. 특히, 인쇄회로기판 내부 회로층 사이에서 절연 역할을 수행하는 유리섬유강화 복합재료와 같은 수지몰딩 고분자 재료는 온도에 따른 물성변화 뿐만 아니라, 변형 및 하중이 가해지는 시간에 대한 물성변화도 고려해야 하는 점탄성 성질을 나타낸다. 본 논문에서는 인쇄회로기판에 사용되는 주요 고분자 재료인 유리섬유강화 복합재의 시간 및 온도에 따른 점탄성 특성을 규명하기 위하여, 단축인장 모드의 응력완화 시험과 크리프 시험을 각각 수행하였다. 또한, 고분자 재료 점탄성 물성의 영향성을 파악하기 위하여, 유한요소해석을 이용한 인쇄회로 기판의 예비가열 공정 상에서 가해지는 온도변화에 따른 열변형을 평가하였다. 이러한 해석결과를 바탕으로, 인쇄회로기판과 같이 고분자재료를 사용하는 전자회로 구조물의 수치해석 기반의 열변형 예측시 점탄성 물성의 고려 필요성을 검증하였다. The reliability problems of flip chip packages subjected to temperature change during the packaging process mainly occur due to mismatches in the coefficients of thermal expansion as well as features with time-dependent material properties. Resin molding compounds like glass fiber reinforced epoxy composites used as the dielectric layer in printed circuit boards (PCB) strongly exhibit viscoelastic behavior, which causes their Young’s moduli to not only be temperature-dependent but also time-dependent. In this study, the stress relaxation and creep tests were used to characterize the viscoelastic properties of the glass fiber reinforced epoxy composite. Using the viscoelastic properties, finite element analysis (FEA) was employed to simulate thermal loading in the pre-baking process and predict thermal warpage. Furthermore, the effect of viscoelastic features for the major polymeric material on the dielectric layer in the PCB (the glass fiber reinforced epoxy composite) was investigated using FEA.
허성찬(Seong Chan Heo),구태완(Tae Wan Ku),송우진(Woo Jin Song),김정(Jeong Kim),강범수(Beom Soo Kang) 대한기계학회 2010 大韓機械學會論文集A Vol.34 No.3
가변성형 공정에서 동일한 크기의 성형펀치 배열로 구성된 가변금형을 이용하는 경우 펀치의 크기가 일정하여 성형 가능한 곡률 반경이 제한되기 때문에 비교적 유연성이 낮다. 이에 본 연구에서는 가변금형의 유연성을 높이기 위하여 분할가변금형에 대한 개념을 제안하였다. 임의의 성형면을 형성하기 위하여 두 가지 크기의 펀치로 구성된 펀치 블록을 착안하였다. 상대적으로 큰 곡률 반경을 갖는 성형영역에 대해서는 크기가 큰 펀치 블록을 적용하였으며, 작은 곡률 반경을 갖는 성형영역에 대해서는 작은 크기의 펀치로 구성된 펀치 블록을 적용하였다. 해석적 연구를 토대로 성형된 제품의 단면 형상을 비교하였으며 이로부터 서로 다른 크기의 펀치 블록을 조합하여 구성한 분할가변금형을 이용한 판재의 성형공정이 비교적 복잡한 곡률 반경 분포를 갖는 곡면 가공에 적합함을 확인하였다. In general, the flexible forming die that has been used in the flexible forming process has the identical punch size; hence, its flexibility is relatively low because the range of allowable curvature radii is limited due to the uniform punch tip radius. Hence, a conceptual design of a sectional flexible die is presented for enhancing the flexibility of the forming process. Two punches of different sizes are used to configure the arbitrary forming surface. For a forming region with a relatively large curvature radius, a large punch array block is used; on the other hand, for the forming regions with small curvature radii, a small punch block is used. The cross-sectional profiles are compared with the target shape for evaluating the effectiveness of the process. Consequently, it is confirmed that the sectional flexible die can be used along with a combination of punch blocks of different sizes for manufacturing objective surfaces of complex shapes.