Static pressure recovery analysis in the vane island diffuser of a centrifugal pump

Qiaorui Si,Patrick Dupont,Annie-Claude Bayeul-Lainé,Antoine Dazin,Olivier Roussette,Gérard Bois 대한기계학회 2016 JOURNAL OF MECHANICAL SCIENCE AND TECHNOLOGY Vol.30 No.2

The overall performance of a vane-island type diffuser of a centrifugal pump model was obtained by means of directional probe traverses. These measurements were performed in an air model of a real hydraulic pump for five volume flow rates. Directional probe traverses are performed with a classical three-hole probe to cover most of the complete inlet section of the diffuser from hub to shroud and from pressure to suction side. Existing Particle image velocimetry (PIV) measurement results are also used to compare probe measurement results between the inlet and outlet throats of vane island diffuser at mid-span. Some assistance from already existing unsteady calculation, including leakage effects, is used to evaluate the numerical approach capability and to correctly define the mean initial conditions at impeller’s outlet section. Pressure recovery and the measured total pressure loss levels inside this particular vane diffuser geometry are then calculated. Detailed analysis of the flow structure at the inlet section of the vane island diffuser is presented to focus on pressure evolution inside the entire diffuser section for different flow rates. The combined effects of incidence angle and blockage distributions along hub to shroud direction are found to play an important role on loss distribution in such a diffuser.

Experimental and Numerical Studies on Flow Characteristics of Centrifugal Pump under Air-water Inflow

Qiaorui Si,Wenting He,Gerard Bois,Qianglei Cui,Shouqi Yuan,Keyu Zhang 한국유체기계학회 2019 International journal of fluid machinery and syste Vol.12 No.1

A two-phase liquid pumping test ring is built to study the flow induced characteristics of centrifugal pump under the air-water flow working condition. Pump performances are measured under different flow rates and different inlet air void fraction (a). Pressure pulsation signal spectrums and their probability density maps are also recorded. The calculations, using URANS k-epsilon turbulence model combined with the Euler-Euler inhomogeneous two-phase model, are also performed to obtain inner flow structure inside the impeller and volute channels under different air-water conditions in order to understand the pump characteristic evolutions. The results show that the performance of centrifugal pump is more sensitive to air inlet injection at low flow rates. The maximum air void fraction of model pump could reach 10% when the pump operates at the highest efficiency point, and the performance drops sharply when the air void fraction is more than 8%. The dominant frequency of pump outlet pressure pulsation is still at the blade passing frequency even under two-phase condition. Frequency amplitude increases with the increase of a. The greater the a, the more of low frequency appears in broadband characteristics. With the increase of a, the probability density amplitude of pressure pulsation decreases gradually, and its span becomes gradually wider as well. Comparisons between numerical local results and experimental unsteady pressure can explain part of the phenomena that are found in the present paper.

An experimental study on the cavitation vibration characteristics of a centrifugal pump at normal flow rate

Yi Li,Guangwei Feng,Xiaojun Li,Qiaorui Si,ZuChao Zhu 대한기계학회 2018 JOURNAL OF MECHANICAL SCIENCE AND TECHNOLOGY Vol.32 No.10

Cavitation is a challenging flow abnormality that leads to undesirable effects on the energy performance of the centrifugal pump and the reliable operation of the pump system. The onset and mechanism of a phenomenon that results in unsteady cavitation must be realised to ensure a reliable operation of pumps under the cavitation state. This study focuses on cavitation instability at normal flow rate, at which point the unsteady cavitation occurs as the available net positive suction head (NPSHa) falls below 5.61 m for the researched pump. An ameliorative algorithm–united algorithm for cavitation vibration analysis is proposed on the basis of short time Fourier transform (STFT) and Wigner–Ville distribution (WVD). The STFT–WVD method is then tested using vibration data measured from the centrifugal pump. The relationship between vibration and suction performance indicates that the inception and development of cavitation can be effectively detected by the distribution and intensity of the united algorithm at the testing points. Intermediate frequency components at approximately 6 kHz fluctuate initially with the development of cavitation. A time–frequency characteristic is found to be conducive to monitoring the cavitation performance of centrifugal pumps.

Leakage Flow Influence on SHF pump model performances

Dupont, Patrick,Bayeul-Laine, Annie-Claude,Dazin, Antoine,Bois, Gerard,Roussette, Olivier,Si, Qiaorui Korean Society for Fluid machinery 2015 International journal of fluid machinery and syste Vol.8 No.4

This paper deals with the influence of leakage flow existing in SHF pump model on the analysis of internal flow behaviour inside the vane diffuser of the pump model performance using both experiments and calculations. PIV measurements have been performed at different hub to shroud planes inside one diffuser channel passage for a given speed of rotation and various flow rates. For each operating condition, the PIV measurements have been trigged with different angular impeller positions. The performances and the static pressure rise of the diffuser were also measured using a three-hole probe. The numerical simulations were carried out with Star CCM+ 9.06 code (RANS frozen and unsteady calculations). Some results were already presented at the XXth IAHR Symposium for three flowrates for RANS frozen and URANS calculations. In the present paper, comparisons between URANS calculations with and without leakages and experimental results are presented and discussed for these flow rates. The performances of the diffuser obtained by numerical calculations are compared to those obtained by the three-holes probe measurements. The comparisons show the influence of fluid leakages on global performances and a real improvement concerning the efficiency of the diffuser, the pump and the velocity distributions. These results show that leakage is an important parameter that has to be taken into account in order to make improved comparisons between numerical approaches and experiments in such a specific model set up.

Leakage Flow Influence on SHF pump model performances

Annie-Claude Bayeul-Lainé,Patrick Dupont,Antoine Dazin,Gérard Bois,Olivier Roussette,Qiaorui Si 한국유체기계학회 2015 International journal of fluid machinery and syste Vol.8 No.4

This paper deals with the influence of leakage flow existing in SHF pump model on the analysis of internal flow behaviour inside the vane diffuser of the pump model performance using both experiments and calculations. PIV measurements have been performed at different hub to shroud planes inside one diffuser channel passage for a given speed of rotation and various flow rates. For each operating condition, the PIV measurements have been trigged with different angular impeller positions. The performances and the static pressure rise of the diffuser were also measured using a three-hole probe. The numerical simulations were carried out with Star CCM+ 9.06 code (RANS frozen and unsteady calculations). Some results were already presented at the XXth IAHR Symposium for three flowrates for RANS frozen and URANS calculations. In the present paper, comparisons between URANS calculations with and without leakages and experimental results are presented and discussed for these flow rates. The performances of the diffuser obtained by numerical calculations are compared to those obtained by the three-holes probe measurements. The comparisons show the influence of fluid leakages on global performances and a real improvement concerning the efficiency of the diffuser, the pump and the velocity distributions. These results show that leakage is an important parameter that has to be taken into account in order to make improved comparisons between numerical approaches and experiments in such a specific model set up.

Leakage Flow Influence on SHF pump model performances

Dupont, Patrick,Bayeul-Laine, Annie-Claude,Dazin, Antoine,Bois, Gerard,Roussette, Olivier,Si, Qiaorui Korean Society for Fluid machinery 2015 International journal of fluid machinery and syste Vol.8 No.3

This paper deals with the influence of leakage flow existing in SHF pump model on the analysis of internal flow behaviour inside the vane diffuser of the pump model performance using both experiments and calculations. PIV measurements have been performed at different hub to shroud planes inside one diffuser channel passage for a given speed of rotation and various flow rates. For each operating condition, the PIV measurements have been trigged with different angular impeller positions. The performances and the static pressure rise of the diffuser were also measured using a three-hole probe. The numerical simulations were carried out with Star CCM+ 9.06 code (RANS frozen and unsteady calculations). Some results were already presented at the XXth IAHR Symposium for three flowrates for RANS frozen and URANS calculations. In the present paper, comparisons between URANS calculations with and without leakages and experimental results are presented and discussed for these flow rates. The performances of the diffuser obtained by numerical calculations are compared to those obtained by the three-holes probe measurements. The comparisons show the influence of fluid leakages on global performances and a real improvement concerning the efficiency of the diffuser, the pump and the velocity distributions. These results show that leakage is an important parameter that has to be taken into account in order to make improved comparisons between numerical approaches and experiments in such a specific model set up.

Leakage Flow Influence on SHF pump model performances

Patrick Dupont,Annie-Claude Bayeul-Lainé,Antoine Dazin,Gérard Bois,Olivier Roussette,Qiaorui Si 한국유체기계학회 2015 International journal of fluid machinery and syste Vol.8 No.3

This paper deals with the influence of leakage flow existing in SHF pump model on the analysis of internal flow behaviour inside the vane diffuser of the pump model performance using both experiments and calculations. PIV measurements have been performed at different hub to shroud planes inside one diffuser channel passage for a given speed of rotation and various flow rates. For each operating condition, the PIV measurements have been trigged with different angular impeller positions. The performances and the static pressure rise of the diffuser were also measured using a three-hole probe. The numerical simulations were carried out with Star CCM+ 9.06 code (RANS frozen and unsteady calculations). Some results were already presented at the XXth IAHR Symposium for three flowrates for RANS frozen and URANS calculations. In the present paper, comparisons between URANS calculations with and without leakages and experimental results are presented and discussed for these flow rates. The performances of the diffuser obtained by numerical calculations are compared to those obtained by the three-holes probe measurements. The comparisons show the influence of fluid leakages on global performances and a real improvement concerning the efficiency of the diffuser, the pump and the velocity distributions. These results show that leakage is an important parameter that has to be taken into account in order to make improved comparisons between numerical approaches and experiments in such a specific model set up.

Investigation on the Influence of Entrained Air to Internal Flow of Centrifugal Pumps under Cavitation Condition

Deng Fanjie,Yuan Jianping,Yang Song,Wang Biaobiao,Si Qiaorui 한국유체기계학회 2022 International journal of fluid machinery and syste Vol.15 No.1

The introduction of air is often used in engineering to delay the occurrence of cavitation. A steady simulation on a single-stage and single-suction centrifugal pump was used to study the influence of the air on the internal flow under cavitation condition at 1% inlet void fraction. Steady simulation based on SST k-ω turbulence model and Rayleigh-Plesset cavitation model included in Ansys CFX 17.0 were processed to obtain vapor volume fraction, gas volume fraction and the turbulent energy of the impeller under the condition of natural cavitation and cavitation with entrained air. A homogeneous two-phase flow model was adopted to describe the air-water mixed flow. The experimental cavitation performance curve provides boundary condition support for the numerical simulation. In conclusion, it shows that the head of the pump keeps steady after 1% air entrained like natural cavitation. Then it goes worse when the cavitation number decreases but with lower NPSHr which means cavitation performance is improved by 1% air entrained. It indicated that the entrained air changes the distribution of the vapor in the passage of the impeller. However, the descent of the pressure over a certain value will also do harm to the internal flow of the model pump whether it is ventilating or not. The internal flow of the pump will be seriously damaged and even be blocked completely due to more and more vapor generated causing a dramatic decline of the head.