분말사료와 Pallet 사료의 생산비 비교

박경규,D.S.Chung,K.Behnke,김인수 COLLEGE OF AGRICULTURE KYUNGPOOK NATIONAL UNIVERSI 1985 慶北大農學誌 Vol.3 No.-

In an attempt to compare the mash and pelleting costs, individual production costs of eash mash and pelleting are analyzed. For the analysis, Park's model(1982) are used. According to the results of the analysis, the following conclusions are made. 1. Total energy cost for pelleting is 4 times higher than that for mash feed production. 2. Labor cost for pelleting is 20% higher than that of mash feed. 3. Capital requirements for pelleting feed mill is approximately 20% higher than that for mash feed mill when feed mill size is 200 ton/day. 4. Total production cost for pelleting is from 30% to 50% higher than that for mash feed when mill size ranges from 100 ton/day to 400 ton/day.

Effects of Expander Operating Conditions on Nutrient Digestibility in Finishing Pigs

S.L., Traylor,K.C., Behnke,J.D., Hancock,R.H., Hines,S.L., Johnston,B.J., Chae,In K., Han Asian Australasian Association of Animal Productio 1999 Animal Bioscience Vol.12 No.3

Five experiments were conducted using finishing pigs (PIC L326 sires $\times$ C15 dams) to examine the effects of expander operating conditions on nutrient digestibility in finishing pigs. The effects of different expanding conditions (0, 11.7, 24.4, $32.5kg/cm^2$) for corn-SBM based diets (Exp. 1), wheat meddlings diet (Exp. 2), sorghum-SBM based diets (Exp. 3) and wheat-SBM based diet (Exp. 4). Exp. 5 was conducted as a $2{\times}4$ factorial arrangement and factors examined were 2 soy products (raw soybean and SBM) and 4 expanding conditions (0, 14.1, 28.1, $42.2kg/cm^2$). In experiment 1, total production rates (p>0.10) were similar among treatments. The amount of fines decreased (cubic effect, p<0.001) as cone pressure was increased from 0 to $11.7kg/cm^2$, with smaller differences as cone pressure was further increased to $35.2kg/cm^2$. Nutrient digestibilities increased (p<0.02) as the feed was subjected to higher cone pressures. Digestibilities of DM, N, and GE were maximized at $24.4kg/cm^2$ cone pressure. The DE of the diet expanded at 24.4 and $35.2kg/cm^2$ increased by 172 and 109 kcal/kg, respectively, compared to the diet processed at $0kg/cm^2$ cone pressure. In experiment 2, total production and screened pellets production rates were similar among the processing treatments (p>0.21). The amount of fines decreased (quadratic effect, p<0.03) by 9 kg/h as cone pressure was increased from 0 to $11.7kg/cm^2$. Digestibilities of DM (p<0.02), N (p<0.001), and GE (p<0.002) were increased as cone pressure was increased from 0 to $35.2kg/cm^2$. DM, N, and GE digestibility in the pigs fed the midds-based diet increased by 8, 13, and 10%, respectively, at the highest processing cone pressure compared to the diets without any cone pressure. In experiment 3, the conditioned mash moistures for the treatments were numerically similar around 15% moisture. As the expander cone pressure was increased from 0 to $11.7kg/cm^2$, energy consumption for the pellet mill decreased (quadratic effect, p<0.004) from 14.1 to 12.0 kWh/t. Dry matter and gross energy digestibility increased (cubic effects, p<0.006) as cone pressure was increased from 0 to $35.2kg/cm^2$ with the largest improvement occurring as cone pressure was increased from 0 to $11.7kg/cm^2$. Nitrogen digestibility increased (cubic effect, p<0.001) from 78.3 to 81.0% as the feed was subjected to the higher cone pressures, with N digestibility being maximized at $24.4kg/cm^2$ cone pressure. The DE of the diet increased (cubic effect, p<0.001) by 225 kcal/kg as cone pressure was increased from 0 to $11.7kg/cm^2$. In experiment 4, pellet moisture decreased and moisture loss increased as cone pressure was increased from 0 to $35.2kg/cm^2$. Also, starch gelatinization of the wheat-based diets increased from 16.8 to 49.1% as the diets were processed at 0 and $35.2kg/cm^2$ cone pressure. Nutrient digestibilities were not affected (p>0.18) by any increase in cone pressure. In experiment 5, pellet moisture decreased as cone pressure was increased 0 to $35.2kg/cm^2$. The amount of moisture loss for the diets expanded at $42.2kg/cm^2$ was 3.0 and 3.8% for the SBM and raw soybean (RB) diets, respectively. Starch gelatinization for the SBM diets were 19% greater than the RB diets. The RB diets had lower DM, N and GE digestibilities as compared to the SBM diets. The DE of the RB diets were lower (p<0.02) than the SBM diets. DM (p<0.06), N (p<0.02), and GE (p<0.001) digestibilities of the dietary treatments increased as cone pressure was increased 0 to $42.2kg/cm^2$.

펠렛팅 및 익스트루젼 가공이 수수의 영양소함량 및 미세구조에 미치는 영향

오상집(S . J . Ohh),K . C . Behnke(K . C . Behnke) 한국영양사료학회 1990 韓國營養飼料學會誌 Vol.14 No.6

배합사료 공장의 최적 시스템 설계

박경규,정도섭,키스 벤키,칭라이 황 ( K . K . Park,D . S . Chung,K . Behnke,C . L . Hwang ) 한국농업기계학회 1985 바이오시스템공학 Vol.10 No.2

朴(1982, 1983, 1984 및 1985)이 開發한 配合飼料工場의 投資費用의 數學的模型을 利用하여, 配合飼料工場 適正 시스템의 設計를 例를 들어 소개하였다. 適正시스템의 設計를 爲하여 非線型 프로그램의 Single Objective Programming Problem(單一目的函數)와 Multiple Objective Decision Making Method(多目的函數)의 2가지 方法을 適用하였다. Sing]e Objective Programming Problem에서는 Generalized Reduced Gradient(GRG) Method를 利用하였고, Multiple Objective Decision Making Method(MODM)에서는 Interactive Nonlinear Goal Program(INGP)를 利用하였으며, 그 結果는 다음의 몇가직 要約할 수 있다. 1. 朴이 開發한 數學的 模型들은 2가지 方法 모두 飼料工場의 最適化 設計에 效果的으로 利用할 수가 있었다. 2. MODM方法에 依하여 얻어진 最適 시스템은 Multiple Objective Program Problem에서 求한 結果보다 均衡이 있는 시스템이었으며, 將來의 飼料原料, 飼料購買市場, 기타 다른 條件들으 변화에 對해서 보다 强力이 있는 시스템으로 나타났다. 3. 엄밀한 意味에서 絶對的인 最適飼料工場이란 있을 수 없으며, 주위의 條件, 原料價格, 飼料價格, 工場主의 취향 및 設計條件等에 따라 最適 시스템은 各各 다르게 나타난다. N/A

Effects of Conditioners (Standard, Long-Term and Expander) on Pellet Quality and Growth Performance in Nursery and Finishing Pigs

Johnston, S.L.,Hines, R.H.,Hancock, J.D.,Behnke, K.C.,Traylor, S.L.,Chae, B.J.,Han, In K. Asian Australasian Association of Animal Productio 1999 Animal Bioscience Vol.12 No.4

A series of experiments were conducted to determine the effects of standard (ST), long-term (LT), and expander (EX) conditioners on nutritional value of phase-three nursery and finishing swine diets. In Exp. 1, 180 pigs (average initial BW of 11.7 kg) were fed com-soybean meal based diets (1.3% lysine) during a 28 d growth assay. Gain/feed was improved (p<0.004) with pelleting and pellet durability index (PDI) increased with degree of conditioning (LT>ST). However, there was no advantage for LT vs ST conditioning in rate or efficiency of gain (p>0.5). In Exp. 2, 180 pigs (average initial BW of 10.4 kg) were fed con-soybean meal based diets (0.9% lysine) during a 28 d growth assay, Pelleted diets tended to support greater ADG (p<0.08) and gain/feed (p<0.002) with no marked advantage from EX vs ST conditioning. In Exp 3, a total of 70 barrows (average initial BW of 54 kg) was used in a growth assay to determine the effects of feeding a com-soybean meal based diet processed with a standard (ST) steam conditioner, a long-term (LT) steam conditioner, and an expander (EX) conditioner. The conditioned diets were fed as mash (M) or pellets (P) to give a $2{\times}3$ factorial plus a meal control. PDI increased with degree of conditioning (EX>LT>ST). There was a trend (p<0.07) for greater ADG in pigs fed diets that had been thermally conditioned. Also, there was a general advantage in gain/feed with pelleting (p<0.04), but this advantage was pronounced only with standard conditioning. Indeed, the greatest gain/feed was observed for pigs fed the expander treatments (p<0.03) and the expander mash was used as efficiently as the expander pellets. There was no difference in backfat thickness among pigs fed the treatments (p>0.3). but the more extreme the processing technique. the greater the incidence and severity of stomach lesions (p<0.04). These results suggest maximum rate and efficiency of growth with pelleting after standard steam conditioning or simply feeding an expanded mash.

Effects of Expander Processing and Enzyme Supplementation of Wheat-based Diets for Finishing Pigs

Park, J.S.,Kim, I.H.,Hancock, J.D.,Wyatt, C.L.,Behnke, K.C.,Kennedy, G.A. Asian Australasian Association of Animal Productio 2003 Animal Bioscience Vol.16 No.2

Two experiments were conducted to determine the effects of expander processing and enzyme supplementation of wheat-based diets on growth performance and nutrient digestibility in finishing pigs. For Exp. 1, 60 finishing pigs (average initial BW of 49.5 kg) were fed meal, standard pellets and expanded pellets in a 70 d growth assay. From 49.5 to 79.0 kg, 79.0 to 111.8 kg, and overall (49.5 to 111.8 kg), ADG and ADFI were not affected by pelleting or standard vs expander conditioning (p>0.22). However, from 49.5 to 79.0 kg, pigs fed pellets have greater gain/feed than pigs fed mash (p<0.04), and pigs fed expanded pellets tended to have greater (p<0.10) gain/feed than pigs fed standard pellets. Overall (i.e. from 49.5 to 111.8 kg), gain/feed (p<0.02) and apparent fecal digestibilities of DM (p<0.001) and N (p<0.02) were improved by pelleting the diets. Also, expander processing further improved gain/feed (p<0.06) and digestibility of DM (p<0.04) compared to standard steam conditioning. Scores for keratinization (p<0.002) and ulceration (p<0.003) of the stomach were increased by pelleting, but the mean scores for the various treatments ranged only from 0.05 to 1.08 (i.e., low to mild keratosis and ulceration). For Exp. 2, 80 pigs (average initial BW of 54.1 kg) were fed mash and pellets (standard or expander) without and with xylanase. The enzyme was added to supply 4,000 units of xylanase activity/kg of diet. Adding xylanase to the mash diet improved gain/feed from 90.7 to 115.9 kg (p<0.04) of the growth assay and digestibility of DM (p<0.05) on d 39. However, in pelleted diets, adding the enzyme did not improve growth performance or digestibility of nutrients. Pelleting tended to increase scores for ulceration (p<0.06), and enzyme supplementation decreased stomach keratinization scores for pigs fed the standard pellets (p<0.01). However, as in Exp. 1, the mean scores for all treatment groups were quiet low (i.e., ranging from normal to mild). In conclusion, pelleting improved efficiency of growth, but additional benefits from expander conditioning were observed only in Exp. 1. Finally, xylanase tended to improve growth performance and nutrient digestibility, only in pigs fed mash diets but not in pigs fed pellets.

Effects of Expander Conditioning of Complex Nursery Diets on Growth Performance of Weanling Pigs

Johnston, S.L.,Hines, R.H.,Hancock, J.D.,Behnke, K.C.,Traylor, S.L.,Chae, B.J.,Han, In K. Asian Australasian Association of Animal Productio 1999 Animal Bioscience Vol.12 No.3

Three experiments were conducted to determine the effects of conditioning a complex (20% whey, 10% lactose, 4% plasma protein, 4% wheat gluten and 2% blood meal) diet on growth performance of weanling pigs. In Exp. 1,180 pigs (average initial BW of 6.4 kg) were fed the experimental diet (1.7% lysine) during a 7-d growth assay. Treatments were a meal control (M), standard (ST), and expander (EX) conditioned mash or pellets. Rate and efficiency of gain were decreased by 39% and 21% (p<0.005) respectively, for pigs fed EX diets compared to those fed the ST diet. In Exp. 2,196 pigs (average initial BW of 6.5 kg) were used to determine the effects of EX operating conditions on nutritional value of a pelleted complex diet. When steam conditioning temperature (prior to expanding) was $54^{\circ}C$, increasing cone pressure of the EX from 0 to 7 to 14 kg/cm2 resulted in linear decreases in rate of gain of weaned pigs (p<0.006), suggesting heat damage of the diet. Increasing conditioning temperature (i.e., adding steam) of the diets from 46 to 54 to $63^{\circ}C$ (cone pressure at $12kg/cm^2$) resulted in improved rate of gain (p<0.04) of the pigs. However, none of the pigs fed expanded diets compared favorably to the pigs fed the conditioned $(54^{\circ}C)$ pellets processed with no cone pressure. In Exp. 3,168 pigs (average initial BW of 6.6 kg) were used to determine the effects of expanding the various components of the diet. Treatments were M and ST pellets as controls, EX-corn, EX-corn soybean-meal, EX corn-soybean meal-oil, and EX-complete diet. Efficiency of gain was increased by 13% with EX portions of the diet compared to the mash control, but there was a marked decrease in performance when the complete diet was expanded (p<0.001). Expanded corn-soybean meal-oil supported the greatest ADG with a 19% increase compared to the average of the EX corn and EX corn-soybean meal treatments (p<0.005). In conclusion, our results suggest no benefit from expanding complete phase-I diets.

Processing Procedures and Feeding Systems for Sorghum-based Diets Given to Lactating Sows

Kim, I.H.,Hancock, J.D.,Kim, J.H.,Kennedy, G.A.,Hines, R.H.,Behnke, K.C.,Nichols, D.A. Asian Australasian Association of Animal Productio 2002 Animal Bioscience Vol.15 No.8

One hundred and twenty nine primiparous sows were used to determine the effects of alternative processing procedures and feeding systems on the nutritional value of sorghum grain-based diets for lactating sows. Treatments were a ground sorghum control, steam-flaked sorghum and extruded sorghum fed in meal form and the ground sorghum control given as pellets or gruel (1:1 ratio of water and feed on a volume:volume basis). Average daily feed intake was greater for sows fed pelleted and gruel diet forms than sow fed the diets with steam-flaked and extruded sorghum (p<0.04). However, no differences occurred in sow weight or backfat losses among the treatments (p>0.14). Number of pigs weaned and livability rates were similar among treatments except that steam-flaked sorghum supported greater litter weight gains than extruded sorghum (p<0.02). Apparent digestibilities of DM, N and GE in sows fed steam-flaked and extruded sorghum were greater (p<0.001) than in sows fed pelleted or gruel diets. Of the various treatments, sows fed extruded sorghum tended to have the highest digestibilities of DM, N and GE, and lowest excretions of DM and N in the faeces. Severity of ulceration was not significantly affected by treatments (p>0.35), but keratinization was greatest for sows fed extruded sorghum (p<0.01). In conclusion, the alternative processing methods (steam-flaking and extrusion) and feeding system (pellets and gruel) had little effect on sow and litter performance. However, nutrient digestibilities were improved for all treatments that involved heating (steam flaking, extrusion and pelleting) and, thus, these treatments resulted in less fecal excretion of DM and N.

Corn Particle Size Affects Nutritional Value of Simple and Complex Diets for Nursery Pigs and Broiler Chicks

Kim, I.H.,Hancock, J.D.,Hong, J.W.,Cabrera, M.R.,Hines, R.H.,Behnke, K.C. Asian Australasian Association of Animal Productio 2002 Animal Bioscience Vol.15 No.6

Two experiments were conducted to determine the effects of reducing particle size of corn from 1,000 to 500 ${\mu}m$ in simple and complex diets for nursery pigs and broiler chicks. In Exp 1., 192 nursery pigs were used in a 24 d growth assay. Treatments were: 1) 1,000 ${\mu}m$ corn in a simple diet; 2) 500 ${\mu}m$ corn in a simple diet; 3) 1,000 ${\mu}m$ corn in a complex diet; and 4) 500 ${\mu}m$ corn in a complex diet. Overall, pigs fed complex diets had 9% greater ADG (p<0.005) and 5% greater gain/feed (p<0.01) compared to pigs fed simple diets. Also, pigs fed the 500 ${\mu}m$ treatments had 3% better overall gain/feed than those fed the 1,000 ${\mu}m$ treatments (p<0.007). At d 9, apparent digestibilities of DM, N and GE were greater for complex diets and diets with smaller particle size (p<0.02). At d 23, there were no differences in nutrient digestibility resulting from diet complexity, but pigs fed diets with corn ground to 500 ${\mu}m$ had greater digestibility of DM (p<0.02) and GE (p<0.003) than pigs fed diets with corn ground to 1,000 ${\mu}m$. A second experiment was designed to determine if four days old broiler chicks were an acceptable model for predicting the effects of feed processing procedures on nursery pigs. Chicks fed complex diets had 3% greater gain/feed than chicks fed simple diets (p<0.001). Rate of gain and feed intake were improved by 3 and 2%, respectively, for chicks fed crumbled diets (p<0.03). However, there were several significant interactions among the main effects. For instance, crumbling did not affect gain/feed in chicks fed complex diets, but rate of gain and feed intake were increased by 7 and 6%, respectively, when simple diets were crumbled (diet complexity${\times}$diet form, p<0.001). Also, gain/feed of chicks was improved by 3% when particle size was reduced in meal diets, but not affected in chicks fed crumbles (diet form${\times}$particle size, p<0.005). Thus, our data suggested that reduction of particle size of corn was important for simple and complex diets and that a complex diet with 1,000 ${\mu}m$ corn gave no better performance than a simple diet with 500 ${\mu}m$ corn.