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FDM 프린팅으로 제작된 ABS 소재의 기계적 특성 및 직교이방성 연구
윤주일(Juil Yoon) 한국기계가공학회 2018 한국기계가공학회지 Vol.17 No.5
3D printing has been expanding beyond the bio/nano field to the automobile and aviation industries. 3D-printing technology has to overcome real problems to have economic value compared to its unlimited usability. Typically, the difference in mechanical strength along the lamination direction requires sufficient research to ensure reliability. In this paper, we study the anisotropic properties of ABS based on the stacking method of FDM 3D printing. Specifically, the mechanical properties of ABS material are determined through a tensile test and 3-point bending test, and the in-plane orthotropic properties are ascertained.
TPE-800L 튜브 성형성에 대한 단축 압출기의 제조공정에 관한 연구
윤주일(Juil Yoon),강상욱(Sang-Wook Kang) 한국산학기술학회 2018 한국산학기술학회논문지 Vol.19 No.9
열가소성 탄성체 (Thermo-Plastic Elastomer-TPE)는 우수한 탄성을 지니면서도 보통의 열가소성 플라스틱과 동일한 성형성과 재생 가능성 때문에 산업계 전반에 걸쳐 사용이 증가하고 있다. 현재 열가소성 탄성체와 관련된 연구는 다양한 소재와의 결합에 의한 복합탄성체 개발이나 이를 구현하기 위한 장비 개발 등에 집중되고 있다. 반면 중소기업 등의 현장에서는 이러한 신소재의 적용뿐만 아니라 저렴한 일축 스크류 장비에서 열가소성 탄성체의 압출이 가능하게 하는 공정조건에 대한 연구가 필요하다. 열가소성 탄성체는 일반적으로 트윈 스크류 방식으로 압출을 하게 된다. 반면에 중소기업 등에서는 단축 스크류 방식의 압출기를 주로 보유하고 있는데 단축 스크류 방식의 압출기에서 압출이 가능하게 하려면 정교한 공정제어를 통해 균일한 두께 유지가 중요하다. 본 논문에서는 열가소성 탄성체 TPE-800L 단축 압출가공에 있어서 압출공정변수인 출력부 가공 온도가 튜브의 성형성에 미치는 영향을 연구하였다. 열가소성 탄성체 TPE-800L의 압출에서는 출력부 온도가 가장 중요한 요소이며 165-170도일 때 가장 우수한 성형성을 확인하였다. Thermoplastic elastomers are being used increasingly throughout industry owing to their superior properties, such as superior elasticity, formability, and recoverability. Currently, research related to thermoplastic elastomers is focused on the development of composite elastomers by combining with various materials and the development of equipment. On the other hand, in the field of small and medium sized companies, it is necessary to study not only the application of these new materials, but also the process conditions that enable the extrusion of thermoplastic elastomers in inexpensive uniaxial screwing equipment. If extrusion is performed in a single screw extruder, it is important to maintain a uniform thickness through process control of the extruder. This study examined the effects of the processing temperature, which is an extrusion process variable, on the formability of a tube in the thermoplastic elastomer TPE-800L uniaxial extrusion process. The nozzle zone temperature is the most important factor in the extrusion of thermoplastic elastomer TPE-800L; the most excellent moldability was confirmed at 165-170 ℃.
유한요소해석을 이용한 방열용 Al-AlN 복합재의 제2상 분율에 따른 열-기계적 특성예측
윤주일(Juil Yoon) 한국기계가공학회 2018 한국기계가공학회지 Vol.17 No.5
With the development of the electronic-materials industry, multi-functional metal-composite materials with high thermal conductivity and low thermal expansion must be developed for high reliability and high life expectancy. This paper is a preliminary study on the manufacturing technology of gas reaction control composite material, focusing on the prediction of the equivalent thermal properties of Al-AlN composite materials. Numerical equivalent property values are obtained by using finite element analysis and compared with theoretical formulas. Al-AlN composite materials should become the optimal composite material when the proportion of the reinforcing phase is less than 0.5.
나노 공진기의 1차 고유진동수에 미치는 링클 영향 연구
윤주일(Yoon, Juil),강상욱(Kang, Sang-Wook) 한국소음진동공학회 2012 한국소음진동공학회 논문집 Vol.22 No.12
Natural frequency of a nano-resonator via nano transfer printing is studied. Through a nano transfer printing, the hybrid metal/polymer membrane may evolve a wrinkle. Natural frequency of a wrinkled hybrid membrane decreases significantly, as the amplitude to wavelength ratio becomes larger. To address the design limit of a hybrid nano resonator, we perform parametric study using finite element analysis. Specifically, we study the effects of the Young's modulus ratio of the metal/polymer membrane, thickness ratio and wrinkle amplitude to wavelength ratio, respectively. The results from the parametric studies can serve as guideline to design hybrid nano resonators.
가스반응법으로 제작된 Al-ALN 복합재의 제 2상 분율과 기공에 따른 열팽창계수 예측
윤주일(Juil Yoon) 한국기계가공학회 2019 한국기계가공학회지 Vol.18 No.4
The advent of highly integrated, high-power electronics requires low a coefficient of thermal expansion performance to prevent delamination between the heat dissipation material and substrate. This paper reports a preliminary study on the manufacturing technology of gas reaction control composite material, focusing on the prediction of the thermal expansion coefficients of Al-AlN composite materials. We obtained numerical equivalent property values by using finite element analysis and compared the values with theoretical formulas. Al-AlN should become the optimal composite material when the proportion of the reinforcing phase is approximately 0.45.