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A study on the flow with nonequilibrium condensation in a minimum length nozzle
권순범,이성진,신승영,김성하 대한기계학회 2009 JOURNAL OF MECHANICAL SCIENCE AND TECHNOLOGY Vol.23 No.6
As recognized previously, a minimum-length nozzle has the smallest possible throat-to-exit length that is still capable of maintaining uniform supersonic flow at the nozzle exit. In the present study, for the flow of moist air through a nearly minimum-length nozzle designed by the method of characteristics, the effects of nonequilibrium condensation on the uniformity of flow properties, the momentum efflux, and the flow distortion at the nozzle exit plane are discussed by experiment and numerical analysis of a third-order Total Variation Diminishing (TVD) finite difference scheme. The onset and zone of nonequilibrium condensation in a minimum-length nozzle are quite different from those of a general convergent-divergent supersonic nozzle. We know that the uniformity of flow properties at the nozzle exit with regard to the flow with nonequilibrium condensation in a minimum-length nozzle cannot be guaranteed. On the other hand, owing to the positions of the onset of condensation at the incident region of expansion waves from the sharp corner just downstream of the nozzle throat, the deceleration gradient and magnitude of heat released from the process of nonequilibrium condensation to the surrounding of φ0=60% are greater than those of φ0=70% in the case of T0=290K. Furthermore, it has been determined that the decrease in efflux of momentum from the nozzle exit for the stagnation relative humidity of φ0=70%(T0=290K), which corresponds to the case with nonequilibrium condensation shock, is 6.8% smaller than that of isentropic expansion.
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Numerical analysis for the coating thickness prediction in continuous hot-dip galvanizing
권순범,권영두,이성진,신승영,Geun-Young Kim 대한기계학회 2009 JOURNAL OF MECHANICAL SCIENCE AND TECHNOLOGY Vol.23 No.12
Gas wiping is a decisive operation in the hot-dip galvanizing process. Especially, it has a crucial influence on the thickness and uniformity of coating film, but may be subsequently responsible for splashing. To date, the number of fundamental studies on the jet structure impinging on a vertical moving strip for various nozzle systems has not been sufficient to draw any meaningful conclusion. In this connection, at first, to confirm the validation of numerical analysis, the impinging jet pressure on the surface of a vertical strip by experiment is compared with the results by numerical analysis. Next, after confirming for the superiority of a constant expansion rate nozzle in splashing, the relationship between the stagnation pressure and the impinging jet pressure distribution issuing from the nozzle system of constant expansion rate is investigated. Finally, by using the calculated wall shear stress, the relationships among the coating thickness, strip speed and nozzle stagnation pressures are clarified. It is found that the impinging wall pressure for the case of constant expansion rate nozzle is more favorable for the problem of splashing to the case of the conventional one. Furthermore, from the point of view of energy conservation, it is advisable to use a constant expansion rate nozzle as a gas-wiping nozzle.
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이동원(Dong-Won LEE),신승영(Seung-Young SHIN),김병지(Byung-Ji KIM),권영두(Young-Doo KWON),권순범(Soon-Bum KWON) 대한기계학회 2007 대한기계학회 춘추학술대회 Vol.2007 No.5
To control the coating thickness of zinc in the process of continuous hot-dip galvanizing, it is known from early day that the gas wiping through an air knife system is the most effective because of the obtainable of uniformity of coating thickness, possibility of thin coating, working ability in high speed and simplicity of control. But, the gas wiping using in the galvanizing process brings about a problem of splashing from the strip edge for a certain high speed of coating. And, it is known that the problem of splashing is caused mainly by the existence of separation bubble at the neighbor of the strip surface. In theses connections, in the present study, we proposed two kinds of air knife systems having the same expansion rate of nozzle, and the jet structures and coating thicknesses from a conventional and new proposed nozzles are compared. In numerical analysis, the governing equations consisted of two-dimensional time dependent Navier-Stokes equations, standard k-ε turbulence model to solve turbulence stress and so on are employed. As a result, it is found that it had better to use the constant rate nozzle from the point view of the energy saving to obtain the same coating thickness. Also, to reduce the size of separation bubble and to enhance the cutting ability at the strip, it is recommendable to use an air knife having the constant expansion rate nozzle.
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이동원(Dong-Won Lee),신승영(Seung-Young Shin),조태석(Tae-Seok Cho),권영두(Young-Doo Kwon),권순범(Soon-Bum Kwon) 한국전산유체공학회 2009 한국전산유체공학회지 Vol.14 No.1
To control the coating thickness of zinc in the process of continuous hot-dip galvanizing, it is known from early days that the gas wiping through an air knife system is the most effective because of the obtainable of uniformity oj coating thickness, possibility of thin coating, working ability in high speed and simplicity of control. But, the gas wiping using in the galvanizing process brings about a problem of splashing from the strip edge for a certain high speed of coating. Also, it is known that the problem of splashing directly depends upon the galvanizing speed and nozzle stagnation pressure. In theses connections, in the present study, we proposed two kinds of air knife systems having the same expansion rate of nozzle, and the jet structures and coating thicknesses from a conventional and new proposed nozzles are compared. In numerical analysis, the governing equations consisted of two-dimensional time dependent Navier-Stokes equations, standard k-e turbulence model to solve turbulence stress and so on are employed. As a result, it is found that it had better to use the constant rate nozzle from the point view of the energy saving to obtain the same coating thickness. Also, to enhance the cutting ability at the strip, it is advisable to use an air knife with the constant expansion rate nozzle.
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