창호용 롤러 하우징의 전단금형 설계 및 제작에 관한 연구

김세환,최계광,Kim, Sei-hwan,Choi, Kye-kwang 한국금형공학회 2014 한국금형공학회지 Vol.8 No.1

Window roller housings are durable because high-quality source materials such as stainless steel is used in making them. After a series of precise structure analysis, their design is optimized. They are subject to repetitive driving tests of more 100,000 times, durability tests, impact resistance tests, corrosion tests and others. For a long time, gaps often occur in press molded products owing to serious squareness deformation and flatness deformation of them. Severe burrs in press molded products require frequent grinding, which leads to short life cycle and rough or unreliable movement of assembled roller housing, which, in turn, causes product defects. This study focuses on developing measures to resolve existing defects and to improve lifespan of dies by designing and making a window roller shearing die.

실내환경 복원을 위한 다시점 카메라로 획득된 부분적 3차원 점군의 정합 기법

김세환,우운택,Kim Sehwan,Woo Woontack 대한전자공학회 2005 電子工學會論文誌-CI (Computer and Information) Vol.42 No.3

본 논문에서는 실내환경의 3차원 복원을 위해 다시점 카메라부터 획득된 부분적인 3차원 점군에 대한 정합 기법을 제안한다. 일반적으로, 기존의 정합 방법들은 많은 계산량을 요하며, 정합하는데 많은 시간이 소요된다 또한, 상대적으로 정밀도가 낮은 3차원 점군에 대해서는 정합이 어렵다. 이러한 문제점을 해결하기 위해 투영 기반 정합 방법을 제안한다. 첫 번째, 시간적 특성을 기반으로 변화량이 큰 3차원 점들을 제거하고, 공간적 특성을 이용하여 현재 화소의 주변 3차원 점을 참조하여 빈 영역을 채움으로써 깊이 영상 정제 과정을 수행한다. 두 번째, 연속된 두 장면에서의 3차원 점군을 동일한 영상 평면으로 투영하고, 두 단계 정수 매핑을 적용한 후 수정된 KLT (Kanade-Lucas-Tomasi) 특징 추적기를 사용해 대응점을 찾는다. 그리고 적응적 탐색 영역에 기반하여 거리 오차를 최소화함으로써 정밀한 정합을 수행한다. 마지막으로, 대응되는 점들에 대한 색을 참조하여 최종적인 색을 계산하고, 위의 과정을 연속된 장면에 적용함으로써 실내환경을 복원한다. 제안된 방법은 대응점을 2차원 영상 평면에서 찾음으로써 계산의 복잡도를 줄이며, 3차원 데이터의 정밀도가 낮은 경우에도 정합이 효과적이다. 또한, 다시점 카메라를 이용함으로써 몇 장면에 대한 색과 깊이 영상만으로도 실내환경의 3차원 복원이 가능하다. In this paper, a registration method is presented to register partial 3D point clouds, acquired from a multi-view camera, for 3D reconstruction of an indoor environment. In general, conventional registration methods require a high computational complexity and much time for registration. Moreover, these methods are not robust for 3D point cloud which has comparatively low precision. To overcome these drawbacks, a projection-based registration method is proposed. First, depth images are refined based on temporal property by excluding 3D points with a large variation, and spatial property by filling up holes referring neighboring 3D points. Second, 3D point clouds acquired from two views are projected onto the same image plane, and two-step integer mapping is applied to enable modified KLT (Kanade-Lucas-Tomasi) to find correspondences. Then, fine registration is carried out through minimizing distance errors based on adaptive search range. Finally, we calculate a final color referring colors of corresponding points and reconstruct an indoor environment by applying the above procedure to consecutive scenes. The proposed method not only reduces computational complexity by searching for correspondences on a 2D image plane, but also enables effective registration even for 3D points which have low precision. Furthermore, only a few color and depth images are needed to reconstruct an indoor environment.

로봇형상 플라스틱금형설계 및 제작에 관한 연구

김세환,최계광,Kim, Sei-hwan,Choi, Kye-kwang 한국금형공학회 2012 한국금형공학회지 Vol.6 No.2

This study looks at plastic mold design for robots and mold manufacture, which is an injection mold branch at The Korea-China-Japan University Grand Prize Contest. Product analysis and layout, molding analysis, and upper and lower core design are carried out to design molds in 2D and 3D. After the design of the cores, NC machining software is used for simulation before actual manufacture. Before the production of end-product, test injection is done to troubleshoot problems like bad dimensions, burr, cracks and stepped pulley.

Neuron-MOSFET 인버터의 특성 분석 및 설계 가이드라인

김세환,이재기,박종태,정운달,Kim, Sea-W.,Lee, Jae-K.,Park, Jong-T.,Jeong, Woon-D. 한국전기전자학회 1999 전기전자학회논문지 Vol.3 No.2

3-input neuron-MOSFET inverters and 3-bit D/A converters using enhancement type device have been designed and fabricated by using standard 2-poly CMOS process. The voltage transfer curve and the noise margin of neuron-MOSFET inverters have been measured and characterized as the same method in normal CMOS inverters. From the theoretical calculation of the effects of coupling ratio on the voltage transfer curve and noise margin, we set up the design guideline for the gate oxide thickness and input gate layout in neuron-MOSFET inverters. BT using one of input gates as a control gate, we can design and fabricate the neuron-MOSFET D/A converter without offset voltage. 표준 2-poly CMOS 공정을 이용하여 3-입력 neuron-MOSFET의 인버터와 증가형 소자를 사용한 3비트 D/A 변환기를 설계 제작하였다. Neuron-MOSFET를 사용한 인버터의 전압전달 특성곡선과 잡음여유를 일반 CMOS 인버터와 같은 방법으로 측정분석하였다. 결합계수가 전압전달 특성곡선과 잡음여유에 미치는 영향을 이론적으로 계산하여 neuron-MOSFET 인버터의 게이트 산화층 두께와 입력게이트 레이아웃에 대한 설계 가이드라인을 설정하였다. 입력게이트 중 하나를 제어게이트로 사용하므로 offset전압이 없는 neuron-MOSFET D/A 변환기를 설계 제작할 수 있었다.

$[Ni(C_2N_2H_8)_3]\cdotCr_2O_7$의 결정구조

김세환,김승빈,남궁해,Kim, Se-Hwan,Kim, Seung-Bin,Nam, Gung-Hae 한국결정학회 1996 韓國結晶學會誌 Vol.7 No.1

Tris(ethylenediamine)nickel(II)Dichromate [Ni(C2N2H8)3]·Cr2O7착화합물 및 결정의 구조를 X-선 회절법으로 연구하였다. 이 결정은 단사정계이고, 공간군은 P21/b(군번호=14)이다. 단위세포길이는 a=8.268(2), b=13.865(2), c=14.921(2)Å, γ=102.04(2)°, V=1672.9(5)Å3, Z=4, Dc=1.806 gcm-3, μ=24.05 cm-0.1이다. 회절반점들의 세기는 흑연 단색화 장치가 있는 자동4축 회절기로 얻었으며 Mo-Kα X-선(λ=0.7107Å)을 사용하였다. 구조분석은 중원자법으로 풀었으며, 최소자승법으로 정밀화 하였을 때, 최종 신뢰도 값들은 2248개의 회절반점에 대하여 R=0.045, Rw=0.051, Rall=0.059 및 S=2.171이었다. 니켈 착이온 가운데 하나의 에칠렌디아민 고리중에서 두 개의 탄소원자가 무질서하게 상호교차하는 네 개의 원자로 나타났다. 무질서한 에칠렌디아민의 두가지 고리구조들의 α- 과 β- 각들이나 수소결합들을 고려하였을 때 Ni-착이온의 입체구조는 Λδδδ-와 Λδδλ- 구조들의 무질서배열로 보아진다. The crystal structure Tris(ethylenediamine)nickel(II)Dichromate has been determined by X-ray crystallography. Crystal data: a=8.268(2), b=13.865(2), c=14.921(2)Å, γ=102.04(2)°, V=1672.9(5)Å3, Z=4, Monocline, P21/b (space group No.=14), Dcalc=1.806 gcm-3, μ=24.05 cm-0.1. The intensity data were collected with Mo-Kα radiation(λ=0.7107Å) on an automatic four-circle diffractometer with a graphite monochromator. The structure was solved by Patterson method and refined by full matrix least-square methods using unit weights. The final R and S values were R=0.045, Rw=0.051, Rall=0.059 and S=2.171for 2248 observed reflections. The two carbon atoms of a ring of Ni(en)-ion were split into crossed four atoms. In consideration of α- and β-angles of two rings of a disordered ethylenediamine of Nien3-ion and the hydrogen bonds between Ni(en)3-cation and Cr2O7-anion, the configuration of Ni(en)3-ion is assumed to be disordered with Λδδδ and Λδδλ.

크린치와셔 F/B금형 설계 및 제작에 관한 연구

김세환,최계광,Kim, Sei-hwan,Choi, Kye-kwang 한국금형공학회 2012 한국금형공학회지 Vol.6 No.2

Usually compound dies are used in clinch washer production. However, in this study, a fine blanking die is designed and manufactured, and clinch washers are produced by the die. Clinch washers are for electric exhaust gas recirculation (EEGR) and they recirculate some of exhaust gas to reduce harmful substances. Fine blanking automation production eliminates difficulties operators face on conventional press.

서울제물포터널 분기터널 설계 -분기부 선형계획, 단면계획, 시공계획 및 환기.방재계획 방안 소개

김세환,최창림,한석희,조남승,최연식,김원근,Kim, Se-Hwan,Choe, Chang-Rim,Han, Seok-Hui,Jo, Nam-Seung,Choe, Yeon-Sik,Kim, Won-Geun 한국터널지하공간학회 2012 자연, 터널 그리고 지하공간 Vol.14 No.6

반도체금형에서 부속부품의 재료선정 및 개선과 제작에 관한 연구

김세환,최계광,Kim, Sei-hwan,Choi, Kye-kwang 한국금형공학회 2014 한국금형공학회지 Vol.8 No.1

Alloy tool steel such as SKD11 and SKD61 or high speed tool like SKH51 are used as materials for semiconductor dies. Cavities, curl blocks, pot blocks and housings are made from those materials. To make those parts from alloy tool steel or high speed tool, one utilizes discharge machining, and mechanical machining including machining center, milling, drilling, forming grinding and others. In the process of cutting machining and polishing, the die materials become unsuitable for machining owing to bubbles and foreign substances in them, which hinders production process. Therefore, this study focuses on die material selection criteria, and on analysis and comparison of material characteristics to help companies to solve their problems, make die manufacture less burdensome and extend die life.

가정용 벽걸이 에어컨 부품의 3D 설계에 관한 연구

김세환,최계광,Kim, Sei-hwan,Choi, Kye-kwang 한국금형공학회 2014 한국금형공학회지 Vol.8 No.1

This study is about 3D design for parts supporting copper pipes of wall-mounted air-conditioners manufactured by company "D" in Japan. Domestic press die manufacturers are obsessed with 2D die design and are afraid of taking risk with developing 3D die design and die manufacture. This hinders paradigm shift. In this study, the strip layout, which was already completed in the previous study, is altered by adding restriking. Based on the modified strip layout, the 3D die design is done in 15 processes.

펜슬코어 금형의 설계 및 제작에 관한 연구

김세환,최계광,Kim, Sei-hwan,Choi, Kye-kwang 한국금형공학회 2013 한국금형공학회지 Vol.7 No.1

Pencil-core dies are relatively new technology in Korea. It is not that no one had tried to make them but had failed due to lack of technologies. However, Posco TMC Co., Ltd, one of the leading die makers in the world, is capable of sophisticated dies including pencil-core dies. Spark plugs made by pencil-core dies have energy efficiency close to 100 percent, which compares to 46 percent of conventional spark plugs. Even though they are now mostly installed in LPG automobiles, more and more diesel and gasoline vehicles are adopting them. This study focuses on how to improve core shape precision using controling design and parts machining methods for pencil-core dies and productivity.