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      • KCI등재

        Pack-Boriding of Monel 400: Microstructural Characterization and Boriding Kinetics

        Ali Günen,Mourad Keddam,Azmi Erdoğan,Mustafa Serdar Karakaş 대한금속·재료학회 2022 METALS AND MATERIALS International Vol.28 No.8

        Monel 400 was pack-borided in the temperature range of 1173–1273 K for exposure times of 2–6 h. The boride layersproduced on the surface of the alloy were examined by scanning electron microscopy and phase identification was carriedout by X-ray diffraction. The topmost layer on the borided Monel 400 was compact and contained the Ni2Bphase whilethe diffusion zone contained grain boundary precipitates of borides. Boride layers of 35–290 μm thickness and 1002–1476HV0.025hardness were obtained. SEM observations revealed a smooth interface between the boride layer and the diffusionzone. A kinetic model based on the integral method was applied to investigate the kinetics of Ni2Blayer. The boron activationenergy in the Ni2Blayer was estimated as equal to 300.7 kJ mol−1. An experimental validation of the model was madeby comparing the experimental layer thicknesses obtained, after boriding at 1198 K for 1 and 3 h, with predicted values.

      • KCI등재

        Properties and Corrosion Resistance of AISI H13 Hot-Work Tool Steel with Borided B4C Powders

        Ali Günen,İsmail Hakki Karahan,Mustafa Serdar Karakaş,Bülent Kurt,Yusuf Kanca,Vedat Veli Çay,Murat Yıldız 대한금속·재료학회 2020 METALS AND MATERIALS International Vol.26 No.9

        In this study, the surface of AISI H13 steel was borided with powder blends of B4Cand NaBF4using the powder-pack methodat 800, 900 and 1000 °C for 2, 4 and 6 h. The structural and mechanical characteristics of the boride layers formed on thesurface were characterized using scanning electron microscopy, energy dispersive spectroscopy, X-ray diffractometry, 2Dsurface profilometry, microhardness and electrochemical corrosion (3.5 wt% NaCl) tests. The boride layer exhibited a singlephase structure (Fe2B) in samples coated at 800 °C and a dual-phase structure (FeB + Fe2B) at higher boriding temperatures(900 and 1000 °C). The boride layers were compact and crack-free in all boriding conditions. Depending on boridingparameters, the thickness, hardness and average surface roughness (Ra) of the coatings were found to range between 5.81and 102.46 μm, 1635–1915 HV and 0.315–0.650 μm, respectively. The borided AISI H13 steel displayed up to 33.5 timesand 2.4 times higher corrosion resistance than untreated AISI H13 steel and martensitic AISI 431 steel, respectively. Thissuggests potential use of borided AISI H13 steel in the steam turbines and marine applications as an alternative to the morecostly martensitic and duplex stainless steel grades. The corrosion resistance depended on the phase structure (single- ordual-layer), density, thickness and surface roughness of the boride coatings.

      • KCI등재

        Properties of Aluminum Nano Composites Bearing Alumina Particles and Multiwall Carbon Nanotubes Manufactured by Mechanical Alloying and Microwave Sintering

        Ali Günen,Ömer Saltuk Bölükbaşı,Yasin Özgürlük,Derviş Özkan,Okan Odabaş,İlyas Somunkıran 대한금속ᆞ재료학회 2023 METALS AND MATERIALS International Vol.29 No.2

        This study focused on chromium addition (0 wt%, 3 wt%, 6 wt%, 9 wt% and 12 wt%) on the boride layer formation, microhardness,fracture toughness and elevated temperature friction and wear behaviour of alloys formed by powder metallurgy(P/M). The boride layers obtained on P/M alloys were characterized by examining density, porosity, surface roughness,scanning electron microscopy, energy-dispersive X-ray spectroscopy, X-ray diffraction, surface profilometry, microhardness,and fracture toughness. The addition of Cr has a significant effect on both boride layer formation and friction-wearbehaviour of P/M alloys. Increasing the Cr addition up to 6 wt% has an improving effect on the microhardness, fracturetoughness and wear resistance of the P/M alloys, whereas in the case of 9–12 wt% Cr addition causes exfoliation in the boridelayer and low fracture toughness, thus reducing wear resistance. Coefficients of friction and wear volume losses at elevatedtemperatures are higher than room temperature. The best wear resistance at room temperature was obtained in the samplecontaining 3 wt% Cr with the highest fracture toughness, while the best wear resistance at 250 °C and 500 °C was obtainedin the sample containing 6 wt% Cr, where the highest hardness value was obtained.

      • KCI등재

        Effect of Cr Addition on Properties and Tribological Behavior at Elevated Temperature of Boride Layers Grown on Borosintered Powder Metallurgy Alloys

        Ali Günen,Ömer Saltuk Bölükbaşı,Yasin Özgürlük,Derviş Özkan,Okan Odabaş,İlyas Somunkıran 대한금속·재료학회 2023 METALS AND MATERIALS International Vol.29 No.3

        This study focused on chromium addition (0 wt%, 3 wt%, 6 wt%, 9 wt% and 12 wt%) on the boride layer formation, microhardness,fracture toughness and elevated temperature friction and wear behaviour of alloys formed by powder metallurgy(P/M). The boride layers obtained on P/M alloys were characterized by examining density, porosity, surface roughness,scanning electron microscopy, energy-dispersive X-ray spectroscopy, X-ray diffraction, surface profilometry, microhardness,and fracture toughness. The addition of Cr has a significant effect on both boride layer formation and friction-wearbehaviour of P/M alloys. Increasing the Cr addition up to 6 wt% has an improving effect on the microhardness, fracturetoughness and wear resistance of the P/M alloys, whereas in the case of 9–12 wt% Cr addition causes exfoliation in the boridelayer and low fracture toughness, thus reducing wear resistance. Coefficients of friction and wear volume losses at elevatedtemperatures are higher than room temperature. The best wear resistance at room temperature was obtained in the samplecontaining 3 wt% Cr with the highest fracture toughness, while the best wear resistance at 250 °C and 500 °C was obtainedin the sample containing 6 wt% Cr, where the highest hardness value was obtained.

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