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        Interaction between laser-induced plasma/vapor and arc plasma during fiber laser-MIG hybrid welding

        Jun Wang,Chunming Wang,Xuanxuan Meng,Xiyuan Hu,Yangchun Yu,Shengfu Yu 대한기계학회 2011 JOURNAL OF MECHANICAL SCIENCE AND TECHNOLOGY Vol.25 No.6

        Hybrid plasma is an important physical phenomenon in fiber laser-MIG hybrid welding. It greatly affects the stability of the process,the quality of the weld, and the efficiency of energy coupling. In this paper, clear and direct proofs of these characteristics are presented through high-speed video images. Spectroscopic analysis is used to describe the characterization of hybrid plasma. The hybrid plasma forms a curved channel between the welding wire and the keyhole during the fiber laser-MIG hybrid welding process. The curved channel is composed of two parts. The laser-induced plasma/vapor expands due to the combined effect of the laser and the MIG arc, forming an ionization duct, which is one part of the curved channel. The resistance of the duct is smaller than that of other locations because of the rise in electrical conductivity. Consequently, the electrical arc is guided through the duct to the surface of the material, which is the other part of the curved channel. The spectral intensities of metal elements in laser-MIG hybrid welding are much stronger than those in MIGonly welding, whereas the spectral intensities of shielding gas element in laser-MIG hybrid welding are much weaker.

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        Investigation of melting dynamics of filler wire during wire feed laser welding

        Yangchun Yu,Wei Huang,Guozhen Wang,Jun Wang,Xuanxuan Meng,Chunming Wang,Fei Yan,Xiyuan Hu,Shengfu Yu 대한기계학회 2013 JOURNAL OF MECHANICAL SCIENCE AND TECHNOLOGY Vol.27 No.4

        In order to investigate the mechanism of stability for the wire feed laser welding process, systematic experiments are carried out in this study for 5A06 aluminum alloy. By using high speed camera, the melting dynamics of filler wires with different feed positions and feed rates are studied. The results indicate that these two factors mainly influence the characteristics of the filler wire melting dynamics and determine the stability of the welding process. The melting dynamics of filler wire can be generally characterized by three different forms: explosion, big droplet and molten metal bridge. When the filler wire melts and transits to the molten pool in the forms of explosion or big droplet, the stability of the welding process is strongly disturbed, resulting in an undesirable weld quality. In contrast, when it is in molten metal bridge form, the welding process is more stable and a uniform weld bead is achieved.

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