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        Energy Absorption Characteristics of Crash Box of New Honeycomb Core Structure with Foam-Filled

        Xiang Li,Yanmiao Wang,Xingxing Xu,Xiangbin Cao,Rui Li 한국자동차공학회 2021 International journal of automotive technology Vol.22 No.1

        By combining honeycomb core with the traditional crash box, an innovative foam-filled honeycomb core structure crash box is proposed to improve safety performances. Three kinds of honeycomb core crash boxes were obtained by filling the inside of the traditional crash box with the quasi-honeycomb core, the quasi-square honeycomb core and hexagonal honeycomb core. It is deduced that the energy absorption of the quasi-honeycomb core crash box increased by 42.2 %, the peak of the collision force reduced by 8.9 %. The hexagonal honeycomb core crash box and the quasi-square honeycomb core crash box also enhance the energy absorption characteristics, but the peak impact force increased by 5.6 % and 9.6 %. After filling of the Expanded Polypropylene (EPP) foam, the peak collision force of the EPP hexagonal honeycomb core crash box and the EPP quasi-square honeycomb core crash box increased by 10 %, while Fmax of the EPP quasi-honeycomb core crash box reduced by 2.3 % and the energy absorption increased by 54.6 %. Six structures were compared to highlight the energy absorption characteristics of the filling the inside of the traditional crash box with the light in weight honeycomb core and EPP foam. The research results provide a new idea for the design of crash box.

      • KCI등재

        Thermally Healable Polyurethanes Based on Furfural-Derived Monomers via Baylis-Hillman Reaction

        Qinghua Huang,Fanghong Yang,Xingxing Cao,Zhongyu Hu,Chuanjie Cheng 한국고분자학회 2019 Macromolecular Research Vol.27 No.9

        Two novel acrylate monomers with diol group, 2-hydroxyethyl 2-(furan- 2-yl(hydroxy)methyl)acrylate and methyl 2-(hydroxy(5-(hydroxymethyl)furan-2- yl)methyl)acrylate, were synthesized via Baylis-Hillman reaction in moderate yields. The monomer 2-hydroxyethyl 2-(furan-2-yl(hydroxy)methyl)acrylate was obtained from furfural and 2-hydroxyethyl acrylate (HEA); methyl 2-(hydroxy(5-(hydroxymethyl)furan- 2-yl)methyl)acrylate was prepared from 5-hydroxymethl furfural (HMF) and methyl acrylate. The monomer 2-hydroxyethyl 2-(furan-2-yl(hydroxy)methyl)acrylate reacted with toluene diisocyanate (TDI)-derived or hexamethylene diisocyanate (HDI)-derived diisocyanate oligomers to obtain the corresponding linear polyurethane oligmers PU-1T and PU-1H. Similarly, the diol methyl 2-(hydroxy(5-(hydroxymethyl)furan- 2-yl)methyl)acrylate reacted with TDI- or HDI-derived diisocyanate oligomers to obtain the corresponding linear polyurethane oligmers PU-2T and PU-2H. The numberaverage molecular weights of the linear polyurethane oligomers are approximately 300-350 Da. There are furan groups in the linear polyurethane oligomers PU-1T, PU-1H, PU-2T and PU-2H, which makes them capable of undergoing reversible Diels-Alder reaction with 4,4'- bismaleimidodiphenylmethane (BMI) to form the corresponding crosslinked polyurethanes CPU-1T, CPU-1H, CPU-2T and CPU-2H. Pencil hardness of CPU-1T, CPU-1H, CPU-2T and CPU-2H are 3H, 2H, 2H and HB, respectively. Glass transition temperatures of CPU-1T, CPU- 1H, CPU-2T and CPU-2H are 104.8, 97.6, 5.1 and 1.2 oC, respectively. TGA analysis shows that Td90 values of the CPUs range from 180 to 250 oC. Furthermore, the reversible crosslinked polyurethanes CPU-1T and CPU-1H can be completely self-healed at 90 oC for 3 h, while CPU-2T and CPU-2H can self-heal at 80 oC for 3 h presumably due to their low glass transition temperatures.

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        Particle resolved CFD simulation on vapor-phase synthesis of vinyl acetate from ethylene in fixed-bed reactor

        Yonghui Li,Mingkai Wang,Xingxing Cao,Zhongfeng Geng 한국화학공학회 2020 Korean Journal of Chemical Engineering Vol.37 No.5

        The synthesis of vinyl acetate (VAc) from ethylene is a strongly exothermic reaction that might easily cause catalyst deactivation and reduce selectivity of VAc. Research at the bed scale helps to improve the conversion of C2H4 and the selectivity of VAc. In this study, the discrete element method (DEM) was used to construct a fixed-bed structure model via simulating the filling process of catalyst particles in the reactor. The inlet section of a reaction tube was studied, and its length was 10 cm. The temperature distribution, and the effects of particles size, inlet velocity, inlet temperature and the feed ratio of C2H4 to O2 on the reaction process were studied. Simulated results show that the bed temperature gradually increased from the wall to the center, and the temperature gradient gradually decreased along the radial direction. The maximum temperature was 438.68 K and the temperature difference from the inlet temperature was 5.54 K. Comparing the composite particle packed bed with the single particle size packed bed, the composite packed bed has higher vinyl acetate selectivity. Increasing inlet velocity from 1.5m/s to 3.5m/s, the selectivity of vinyl acetate increased from 91.71% to 92.60%. Adding an inert gas to the feed gas can increase the oxygen concentration and reduce the explosion interval of C2H4, the conversion of C2H4 and the selectivity of vinyl acetate increased.

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