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Chen Ni,Lin Hua,Xiaokai Wang,Zhou Wang,Zhikui Ma 대한기계학회 2018 JOURNAL OF MECHANICAL SCIENCE AND TECHNOLOGY Vol.32 No.9
A prediction method for the propagation life of fatigue crack for cracked components was provided and verified in this study to predict the propagation life of fatigue cracks on components in engineering applications conveniently and directly. In the simulation aspect, a finite element (FE) model of cracked specimen was created to obtain the stress intensity factor range ΔK. The FE model was verified by comparing simulated ΔK to a formulary calculated one. The simulated ΔK could be used for studying the relationship with crack size. In the experimental aspect, the fatigue crack propagation test was conducted on three specimens. The material coefficients C and m were fitted according to Paris’ law. The load cycles with different crack depths were recorded in the testing process. The propagation life of fatigue cracks of specimen was predicted via the relationship between ΔK and crack size a according to Paris’ law. The comparison between predicted life and experimental life of specimens indicated the feasibility of the method. The proposed prediction method in this study for the propagation life of fatigue cracks can be used in engineering applications.
Coupling method of magnetic memory and eddy current nondestructive testing for retired crankshafts
Chen Ni,Lin Hua,Xiaokai Wang,Zhou Wang,Xunpeng Qin,Zhou Fang 대한기계학회 2016 JOURNAL OF MECHANICAL SCIENCE AND TECHNOLOGY Vol.30 No.7
To verify the validity of the Coupling method of magnetic memory and eddy current (CMMEC) testing for crankshafts, we use this technique to test a 12-cylinder V-design diesel crankshaft. First, the stress distribution in the crankshaft was obtained under 12 working conditions using a Finite element (FE) model that complied with the commercial FE code ABAQUS. Second, Magnetic memory testing (MMT) and Eddy current testing (ECT) were adopted to detect the regions of stress concentration in the crankshaft and the specific location of cracks based on simulation results. Lastly, magnetic particle testing was conducted to detect and display the corresponding crack to verify the CMMEC testing results. The MMT and ECT results can provide basis and guidance for the remanufacture and life evaluation of retired crankshafts.