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        Cutting force, tool wear and surface roughness in high-speed milling of high-strength steel with coated tools

        Yuan Li,Guangming Zheng,Xu Zhang,Xiang Cheng,Xianhai Yang,Rufeng Xu 대한기계학회 2019 JOURNAL OF MECHANICAL SCIENCE AND TECHNOLOGY Vol.33 No.11

        The TiAlN+TiN coated tool, AlTiN coated tool and TiN/TiCN/TiAlN multi-coated tool were chosen for the high-speed milling of AISI 4340. The resultant cutting force and tool wear of coated tools were reviewed. The influence of cutting parameters and coating materials on the machined surface roughness was studied. The smallest resultant cutting force was obtained by TiN/TiCN/TiAlN multicoated tool. The main wear mechanisms of coated tool were chipping, collapse, the chipping of coating, adhesive wear, abrasive wear and crater wear. The minimal flank wear width was obtained by TiN/TiCN/TiAlN multi-coated tool. Among the selected cutting parameters, the lower surface roughness R a of 0.08~0.32 μm was achieved by the TiN/TiCN/TiAlN multi-coated tool and TiAlN+TiN coated tool. This work was conducive to the selection of coated tools and the optimization of cutting parameters in high-speed milling of AISI 4340, as well as to the promotion of high-efficiency and high-quality machining of hard-to-cut material.

      • KCI등재

        Experimental investigation of cutting force, surface roughness and tool wear in high-speed dry milling of AISI 4340 steel

        Guangming Zheng,Xiang Cheng,Li Li,Rufeng Xu,Yebing Tian 대한기계학회 2019 JOURNAL OF MECHANICAL SCIENCE AND TECHNOLOGY Vol.33 No.1

        The high-speed dry milling of AISI 4340 steel was carried out with a CVD Al 2 O 3 /TiCN coated carbide tool. The relationships between cutting force, surface roughness and cutting parameter were conducted, and the influence of tool wear on cutting force and surface roughness was also investigated. The wear mechanism of coated tool was revealed by SEM micrograph and EDS analysis. Due to the lower tool wear rate, the increase of cutting forces and surface roughness R a was smaller at the initial wear stage and the steady wear stage, whereas the increase of cutting forces was improved suddenly when the flank wear was more than 0.25 mm. Additionally, the coated tool wear was mainly caused by adhesion, abrasion, oxidation and diffusion, accompanied with a little peeling and chipping. The research results are expected to provide optimum cutting parameters for high-efficiency machining of high-strength steel.

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