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        Prediction of weld zone shape with effect of tool pin profile in friction stir welding process

        Prashant Prakash,Ravi Shankar Anand,Sanjay Kumar Jha 대한기계학회 2020 JOURNAL OF MECHANICAL SCIENCE AND TECHNOLOGY Vol.34 No.1

        This article investigates the effect of tool pin profile on weld zone shape using computational fluid dynamics techniques in friction stir welding process. The effect of tool pin profile on weld zone shape was investigated by four different pin profile tools: Cylindrical, conical, cylindrical-conical and stepped-conical. In the numerical simulation process, workpiece material and tool are considered as non-Newtonian fluids and solid material, respectively. And simulation is carried out under transient state condition. Temperature distribution and material flow profile developed by the tool pin profile are analyzed for the understanding of viscosity profile of the weld zone region. Critical iso-viscosity surface is developed from the viscosity profile to determine the difference between deformed and undeformed material, which is finally used to determine the weld zone shape. The simulation result shows that maximum temperature and material flow velocity are produced by stepped-conical pin profile tool with respect to all other tools. It is observed from the iso-viscosity surface analysis that a vaseshaped geometry developed around the contact region of the tool and workpiece. The weld zone shape produced by stepped-conical pin profile tool is cylinder dominant vase shape, and weld zone shape of all other tools is basin dominant vase shape. Numerical model was also validated with experimental results of temperature distribution and weld zone shape thickness which showed good agreement.

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        Removal of acid red-94 from aqueous solution using sugar cane dust: An agro-industry waste

        Monoj Kumar Mondal,Ravi Shankar Singh,Anand Kumar,Brij Mohan Prasad 한국화학공학회 2011 Korean Journal of Chemical Engineering Vol.28 No.6

        The feasibility for the removal of Acid Red-94 by sugar cane dust, an agro-industry waste, has been investigated as an alternative for costly adsorbents. The effect of various experimental parameters (adsorbate concentration, solution pH and temperature) on removal of Acid Red-94 has been studied under batch mode of operation. Maximum removal upto 98.73% was achieved at a pH value of 2.0 and temperature 19±0.5 ℃ in case of 10.0mg/l initial dye concentration. Adsorption kinetics has been described by Lagergren equation and adsorption isotherms by classical Langmuir and Freundlich models. The kinetic studies suggest that the rate of uptake of Acid Red-94 on sugar cane dust was mainly diffusion controlled. Various thermodynamic parameters have been calculated and the temperature dependence indicates exothermic nature of adsorption process. The results indicate that sugar cane dust could be used as an eco-friendly and cost-effective adsorbent in the removal of Acid Red-94 from aqueous solution.

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