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Zhe Wu,Yuying Zhang,Yong Liu,Fangli Mo,Chengwu Wang,Huizong Lu,Julong Yuan,Zhifeng Liu 한국정밀공학회 2024 International Journal of Precision Engineering and Vol.25 No.1
Aiming to green machining of single crystal sapphire, polysaccharide-bonded soft abrasive tool using hydrothermal gelatinisation method was proposed. Mechanical properties of prepared polysaccharide films show that when the weight ratio of natural polysaccharide to cross-linked polysaccharide is 1:1, the tensile strength and extension rate of the film are relatively optimal. Composition and making process of polysaccharide bonded abrasive tool was built. Samples of polysaccharide bonded soft abrasive tools were made by which the single crystal sapphire substrates were machined. It is found that by adopting guar gum as dispersion agent and hydrothermal gelatinisation, the abrasive sedimentation during making process of abrasive tool is substantially eliminated, and better abrasive holding ability is attained. XPS and Raman microscope analysis showed that material of single crystal sapphire was removed by mechano-chemical reaction with good surface integrity. Abrasive tools with abrasive to binder ratio of 4:1 presented relatively better self-sharpening and machining performance, and the material removal rate reached 0.427 μm/min. More interesting, XPS and FT-IR analyses both indicated that the polysaccharide binder dehydrated by the friction heat during machining process.
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