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Thermal deformation analysis and compensation of the direct-drive five-axis CNC milling head
Yaonan Cheng,Xianpeng Zhang,Guangxin Zhang,Wenqi Jiang,Baowei Li 대한기계학회 2022 JOURNAL OF MECHANICAL SCIENCE AND TECHNOLOGY Vol.36 No.9
The machining precision of the milling head is primarily affected by the thermal errors that originated from the thermal deformation. Thermal error compensation is an economical and efficient method to overcome these thermal errors. The milling head’s heat source is analyzed to calculate the thermal boundary load based on component parameters of the milling head. The milling head’s thermal deformation is then simulated using ANSYS software to achieve the milling head’s temperature distribution and the amount of thermal deformation. Through the design and construction of the milling head temperature and thermal deformation experiment platform, the thermal deformation experiment of the milling head is performed. Accordingly, the measuring point temperature and the tooltip offset are obtained. Finally, a thermal error compensation method is proposed based on the homogeneous transformation. The research results give a theoretical reference and technical support for the thermal error compensation, optimized design, and development of milling heads.
Jiazhong Wu,Fanghui Liu,Hui Yang,Shijing Xu,Quan Xie,Minghui Zhang,TING CHEN,Guangxin Hu,Jinben Wang 한국공업화학회 2017 Journal of Industrial and Engineering Chemistry Vol.56 No.-
Low salinity effect has been in the center of attention as a cost-effective and environmentally friendlytechnique. Wettability alteration of the oil/brine/mica system appears to be the identified mechanism(s)to trigger the low salinity effect. While the effect of water chemistry and minerology on the wettability ofthe system has been extensively investigated, few studies have investigated the effect of specific functiongroups from crude oil on the system wettability, limiting the understanding of how specific functionalgroup contributes to the wettability. We thus experimentally measured the adhesion forces betweenmica surfaces and functional groups (e.g., C6H5–, CH3–, COOH–, and NH2–) in the presence of differentaqueous ionic solutions using chemical force microscopy (CFM). Moreover, to understand thecontribution of the structural force, the traditional Derjaguin–Landau–Verwey–Overbeek (DLVO) theorywas extended (denoted as EDLVO) tofit the force profiles using a Gauss model. Our results showed thatthe adhesion force between mica and functional groups in a decreasing order was –NH2> –COOH> –CH3> –C6H5. We also found that while DLVO forces strongly affected the tip-surface contact due to theinteractions among oil/brine/mica interfaces, the structural forces also played an important role in adistance of 1–20 nm due to the presence of H-bonds between COOH-terminated or NH2-terminated tipand mica surface. We therefore conclude that the structural force largely contributes to the adhesionforce due to the hydrophilicity or polarity of functional groups, and nucleophilic property (such as phenylgroup). Our results suggest that the polarity of the crude oil needs to be considered to screen a candidatereservoir for low salinity waterflooding projects.