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        Laser cutting of triangular geometry into 2024 aluminum alloy: Influence of triangle size on thermal stress field

        Bekir Sami Yilbas,Syed Sohail Akhtar,Omer Keles,Kurtulus Boran 대한기계학회 2015 JOURNAL OF MECHANICAL SCIENCE AND TECHNOLOGY Vol.29 No.8

        Laser cutting of a triangular geometry into aluminum 2024 alloy is carried out. Thermal stress field in the cutting section is predictedusing the finite element code ABAQUS. Surface temperature predictions are validated through the thermocouple data. Morphologicalchanges in the cut section are examined incorporating optical and electron scanning microscopes. The effects of the size of the triangulargeometry on thermal stress field are also examined. It is found that surface temperature predictions agree well with thermocouple data. von Mises stress remains high in the region close to the corners of the triangular geometry, which is more pronounced for the small sizetriangle. This behavior is associated with the occurrence of the high cooling rates in this region. Laser cut edges are free from large scalesideways burning and large size burr attachments. However, some locally scattered dross attachments are observed at the kerf exit.

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        Laser short-pulse heating of metallic surface: Consideration of Seebeck effect

        Bekir Sami Yilbas 한국물리학회 2009 Current Applied Physics Vol.9 No.3

        In the present study, laser short-pulse heating is formulated using an electron kinetic theory approach. Temperature predictions are compared with that obtained from two-equation model. Seebeck effect is considered during the heating process. The predicted Seebeck coefficients are compared with the results based on the early formulation. Electron excess energy loss due to Seebeck effect is compared with electron mean energy. It is found that Seebeck coefficient decays sharply in the surface region due to sharp decay of electron temperature in this region. Seebeck coefficient obtained from the present study is in agreement with the predictions based on the early formulation, provided electron temperature is used in the previous formulation. However, Seebeck coefficient differs significantly once the lattice site temperature is used in the previous formulation. Electron excess energy loss due to Seebeck effect is considerably less than electron mean energy, i.e. the ratio is in the order of 10-5. In the present study, laser short-pulse heating is formulated using an electron kinetic theory approach. Temperature predictions are compared with that obtained from two-equation model. Seebeck effect is considered during the heating process. The predicted Seebeck coefficients are compared with the results based on the early formulation. Electron excess energy loss due to Seebeck effect is compared with electron mean energy. It is found that Seebeck coefficient decays sharply in the surface region due to sharp decay of electron temperature in this region. Seebeck coefficient obtained from the present study is in agreement with the predictions based on the early formulation, provided electron temperature is used in the previous formulation. However, Seebeck coefficient differs significantly once the lattice site temperature is used in the previous formulation. Electron excess energy loss due to Seebeck effect is considerably less than electron mean energy, i.e. the ratio is in the order of 10-5.

      • KCI등재

        Improved formulation of electron kinetic theory approach for laser shortpulse heating: Thermal stress consideration

        Bekir Sami Yilbas,A.F.M. Arif 한국물리학회 2009 Current Applied Physics Vol.9 No.6

        Nonequilibrium energy transport between excited electrons and lattice site is re-formulated after considering the ballistic contribution of the electron energy to the energy transport process. The improved formulation of the electron kinetic theory predictions are compared with the previously obtained electron kinetic and two-equation models. Thermal stress developed in the region irradiated by a laser beam is formulated during the heating pulse. Copper with variable properties is used in the simulations. It is found that improved electron kinetic theory model predicts less temperature rise than that corresponding to previously formulated electron kinetic theory and two equation models in the surface region; in this case, electron temperature attains high values. Thermal stress developed is compressive and attains the maximum at some depth below the surface. The thermal stress level is well below the yielding limit of the substrate material. Nonequilibrium energy transport between excited electrons and lattice site is re-formulated after considering the ballistic contribution of the electron energy to the energy transport process. The improved formulation of the electron kinetic theory predictions are compared with the previously obtained electron kinetic and two-equation models. Thermal stress developed in the region irradiated by a laser beam is formulated during the heating pulse. Copper with variable properties is used in the simulations. It is found that improved electron kinetic theory model predicts less temperature rise than that corresponding to previously formulated electron kinetic theory and two equation models in the surface region; in this case, electron temperature attains high values. Thermal stress developed is compressive and attains the maximum at some depth below the surface. The thermal stress level is well below the yielding limit of the substrate material.

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