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Hydrometer법을 이용한 밀도 측정값과 시험 성적서간 상관분석을 통한 플라이애시의 품질특성 분석
송흥호,한천구,Song, Heung-Ho,Han, Cheon-Goo 한국건축시공학회 2017 한국건축시공학회지 Vol.17 No.4
레미콘 공장에 납품되는 플라이애시의 품질의 신뢰성을 파악하기 위해 본 연구에서는 메스실린더와 액체비중계를 이용하여 FA 성적서에 나타난 품질특성과 혼탁액 밀도 측정값과의 상관관계를 분석하였다. 연구결과, 성적서에 나타나는 데이터의 적정성 분석으로는 분말도와 L.O.I를 제외한 모든 품질특성이 유효숫자 자릿수 또는 실험유무에 문제가 있는 것으로 분석된다. 또한, FA의 밀도, 분말도와 L.O.I의 경우는 비중계법 밀도값과 상관성이 양호한 것으로 분석되었는데, 특히 분말도의 상관성이 높은 것을 알 수 있었다. 또한 선행연구와의 비교고찰을 실시한 결과, 본 실험에 사용된 FA는 정제과정을 거치지 않은 원분과 유사한 데이터로 나타났는데, 이는 분말도 측정 방법인 Blaine 공기투과장치 간의 편차 문제 또는 양호하게 정제를 하지 않음에 기인한 것으로 사료되었다. 또한 현행 FA의 규격에도 KS L 5405 2종의 경우 분말도의 범위를 $3,000{\sim}4,500cm^2/g$에서 $3,500{\sim}4,500cm^2/g$으로 개정 한다면 레미콘 공장에 납품되는 FA 분말도 품질 향상에 크게 기여될 수 있을 것으로 사료된다. To evaluate the reliability of fly ash quality supplied to ready-mixed concrete plant using mass cylinder and hydrometer, in this research, the correlationship between the fly ash properties provided from certification and density measurement with suspension was evaluated. As a result, the reliability of the certification, except fineness and loss on ignition, all properties had a discord. Additionally, in the case of density, fineness, and L.O.I, the relation with the density measured using hydrometer showed high correlation, especially fineness was strongly related with the density measured using hydrometer. Furthermore, according to the comparative analysis with previous research, the fly ash used in this research was similar measurement with raw powder without any refining process, it is considered that the constant error of blaine test or using raw ash sample as a fly ash. In current standard regarding fly ash, the fineness range of class 2 can be changed from $3,000-4,500cm^2/g$ to $3,500-4,500cm^2/g$ for improved quality of fly ash in fineness aspect.
Hydrometer에 의한 플라이애시의 분말도 평가 가능성 분석
송흥호 ( Song Heung-ho ),한천구 ( Han Cheon-goo ) 한국건축시공학회 2017 한국건축시공학회지 Vol.17 No.2
일부 플라이애시 정제공장에서는 생산시간 단축, 원가절감 등의 이유로 정제과정을 생략하고 플라이애시를 유통시킨 예가 보고된바 있다. 따라서 본 연구에서는 메스실린더속에 FA와 물을 넣고 혼탁액화 시킨 다음 액체밀도계를 띄워 밀도를 측정하는 방법 (비중계법)으로 FA의 품질평가 가능성을 분석하고자 하였다. 연구결과, 시리즈 1 실험방법의 결정으로 메스실린더 용량은 1,000cc 이고, 물 1,000cc에 대한 FA의 질량은 100g인 조건일 때가 최적의 방법이 됨을 알 수 있었다. 시리즈 2의 실험에서는 정분, 원분, 리젝트애시 등 다양한 분말도를 가진 FA의 종류변화에 상기 액체밀도계의 밀도 값을 적용 하였다. 실험연구결과 FA의 정제여부 및 분말도 품질변화에 따른 분말도와 액체밀도계의 밀도 값 간에는 상관성이 우수하여 FA 품질평가가 가능함을 알 수 있었다. 이때 측정시간은 3분의 액체밀도계 밀도 측정값으로 FA의 분말도 등 품질을 평가하는 수입검사 방법이 최적임을 알 수 있었다. Due to the processing cost, there were some reports on distribution of unrefined fly ash. Hence, in this research, the possibility of fly ash quality evaluation by measuring the density of various qualities of coal ash suspensions with hydrometer. According to the experimental results, the appropriate test conditions were determined with 1,000cc capacity mass cylinder for 1,000cc of water with 100g of fly ash. From the evaluating performance of various coal ashes, based on a good correlation between fineness and quality of the coal ashes, it was possible to evaluate the quality of coal ash by measuring different density of suspension with hydrometer. In this research conditions, the suggestable measuring time of density variation was three minute for fly ash quality related with fineness.
인수검사시 Hydrometer법의 밀도 값과 플라이애시의 분말도간 상관관계 분석
문병룡 ( Moon Byeong-yong ),현승용 ( Hyun Seong-yong ),이재진 ( Lee Jae-jin ),송흥호 ( Song Heung-ho ),한민철 ( Han Min-cheol ),한천구 ( Han Cheon-goo ) 한국건축시공학회 2017 한국건축시공학회 학술발표대회 논문집 Vol.17 No.1
There have been reports in the media about some refineries that omit the refining process and deliver raw material for reasons of cost reduction, shortening of production time, etc. Also, in most RMC factories acceptance inspection is not conducted on account of issues with the proficiency of the equipment and cost issues; instead only scores are relied upon. Therefore this study sought to analyze the relation between the value of the density of FA actually delivered to RMC companies, attained with the Hydrometer method, and its fineness, to see whether the quality of FA can be evaluated statistically. Results led to the conclusion that there is a problem in terms of credibility in the fineness of FA shown on the test report. Upon analyzing the difference between the fineness of FA as measured using Blaine`s air permeability method and its density of the Hydrometer method, the correlation was found to be satisfactory; therefore the possibility of a FA fineness quality evaluation could be proved as well.
Hydrometer법에 의한 밀도 값과 시험 성적서간 상관분석을 통한 플라이애시의 품질분석
문병룡 ( Moon Byeong-yong ),김태우 ( Kim Tae-woo ),이재진 ( Lee Jae-jin ),송흥호 ( Song Heung-ho ),한민철 ( Han Min-cheol ),한천구 ( Han Cheon-goo ) 한국건축시공학회 2017 한국건축시공학회 학술발표대회 논문집 Vol.17 No.1
Basic lot tests via textile and visual examinations are conducted on FA carried into in-service RMCs. The system of evaluating quality by taking samples from each lot and examining them, or evaluating quality based on the score reports submitted by the deliverer during in-service training have on some instances been called into doubt as to their reliability in evaluating the quality of FA. Therefore this study sought to measure the density value of FA that is actually delivered to RMC companies according to the Hydrometer method and analyze its correlation to its test scores, to in turn analyze the reliability of the test reports and the characteristics of the quality of FA. The results led to the conclusion that the fineness and density marked on the score reports were problematic, and therefore accurate experiments and adjustment of significant digits on the test report are necessary.
콘크리트의 공학적 특성에 미치는 플라이애시 품질 변화의 영향
문병룡 ( Moon Byeong-yong ),이재진 ( Lee Jae-jin ),김민상 ( Kim Min-sang ),송흥호 ( Song Heung-ho ),한민철 ( Han Min-cheol ),한천구 ( Han Cheon-goo ) 한국건축시공학회 2016 한국건축시공학회 학술발표대회 논문집 Vol.16 No.2
Recently there have been media reports of some domestic FA refinement factories that omit the refinement process and ship raw material directly, for production time and cost reduction purposes, resulting in a negative effect on concrete quality. Accordingly, it`s expected to have a negative effect on concrete quality. So this study seeks to clarify the impact that FA quality has on concrete`s engineering characteristics, using various FA from refined FA being circulated in the nation to reject ash discarded during the refinement process. The results showed that when FA is used, liquidity is enhanced than when only OPC is used in the combination, and when refined FA is used air quantity and intensity increases as well.