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      • A Study on the Optimization of Anisotropic Conductive Films for Sn-3Ag-0.5Cu-Based Flex-on-Board Application at a 250 °C Bonding Temperature

        Zhang, Shuye,Yang, Ming,Wu, Yang,Du, Jikun,Lin, Tiesong,He, Peng,Huang, Mingliang,Paik, Kyung-Wook IEEE 2018 IEEE transactions on components, packaging, and ma Vol.8 No.3

        <P>Although cationic epoxy was optimized for low-melting SnBi58 solder ACF joints with the lowest coefficient of thermal expansion (CTE) in terms of reliability, cationic epoxy also showed a faster curing property than any other types of adhesives. In fact, solder joint shapes at 250 °C bonding are very different from those shapes at 200 °C bonding. In this paper, four adhesive film types were investigated in terms of Sn-3Ag-0.5Cu solder ACF joint shapes on the electrical performances and reliability in a pressure cooker test (PCT). Thermal stability of adhesive films was tested to be first. Resin curing speeds were measured in a 250 °C isothermal mode differential scanning calorimetry, resin viscosities were checked by a parallel-plate rheometer, and adhesive thermomechanical properties, such as modulus and CTE, were characterized. Then, four different types of ACF resins containing the same weight percentages of Sn-3Ag-0.5Cu solders were assembled by the same thermocompression bonding parameter (250 °C 10s 2MPa on bump) on a 500- <TEX>$\mu \text{m}$</TEX>-pitch flex-on-board (FOB) application, and different solder joint morphologies were verified. Various bonded solder ACFs joints were compared in terms of solder wetting areas, electrical performances by a four-point-probe method, and the reliability of PCT (121 °C 100% humidity 2atm) for 120 h. This paper aims at optimizing the best adhesive film candidate for SAC305 solder ACF joints of FOB application.</P>

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        Ball End Mill—Tool Radius Compensation of Complex NURBS Surfaces for 3-Axis CNC Milling Machines

        Zhaoqin Wang,Xiaorong Wang,Yusen Wang,Ruijun Wang,Manyu Bao,Tiesong Lin,Peng He 한국정밀공학회 2020 International Journal of Precision Engineering and Vol.21 No.8

        In order to extend the 2D-TRC (tool radius compensation) function of 3-axis CNC milling machines to ball end mills (BEMs), a new TRC named BEM-TRC is proposed to achieve successful milling of complex surfaces without over-cut. The implementation of the BEM-TRC for complex surfaces depicted in NURBS model is divided into three steps. The first one is to search the cutting point (CP) on a NURBS surface using equi-arc length interpolation in u or v direction. The second one is to accomplish BEM-TRC at the CP through offsetting the CP to the cutter center point (CCP) of a BEM along the normal vector at CP. The third one is to compute the cutter location point (CLP) of the BEM according to the BEM-CCP. The simulation and experiment verifies that the BEM-TRC is feasible and effective, and can avoid over-cut phenomenon successfully. The BEM-TRC extends the ability of the traditional 2D-TRC function, and makes 3-axis CNC milling machines to accomplish the milling process of complex NURBS surfaces.

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        Principle and Application of the Ball End Mill: Tool Radius Compensation for NURBS Curve Swept Surfaces Based on 3-Axis CNC Milling Machines

        Zhaoqin Wang,Xiaorong Wang,Xiaoqin Liu,Yusen Wang,Chengyu Li,Tiesong Lin,Peng He 한국정밀공학회 2021 International Journal of Precision Engineering and Vol.22 No.9

        Common 3-axis CNC milling machines are generally equipped with 2D tool radius compensation (2D-TRC), which can realize TRC function for the contours in three basic planes when flat end mills are used. The 2D-TRC function makes engineers to program according to the actual contour of a part, and avoids over-cut phenomenon. Unfortunately, the 2D-TRC is unsuitable for ball end mills (BEMs), especially in the situation of milling complex curves or surfaces. In this work, a new TRC named BEM-TRC is used for milling NURBS curve swept surfaces using BEMs based on 3-axis CNC milling machines. In BEM-TRC, the TRC of a BEM involves radial and axial compensation. The cutting point (CP), which is the tangent point between a BEM and a NURBS curve, is considered as a calculation basis point. After obtaining a CP on a NURBS curve using the equi-arc length bisection interpolation method, the cutter center point of a BEM is calculated through off setting the CP the radius ( r ) distance of the BEM along its normal vector. Then the cutter location point of the BEM can be obtained according to the cutter center point. The CNC finishing program corresponding to the cutter location point can be obtained using Matlab software. The simulation based on VERICUT and machining based on a 3-axis milling machine verifies the effectiveness of the BEM-TRC. The over-cut phenomenon is avoided successfully when the BEM-TRC is used.

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