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        Advanced Diagnosis of Outer Cage Damage in Double-Squirrel-Cage Induction Motors Under Time-Varying Conditions Based on Wavelet Analysis

        Gritli, Yasser,Sang Bin Lee,Filippetti, Fiorenzo,Zarri, Luca IEEE 2014 IEEE transactions on industry applications Vol.50 No.3

        <P>It is known that classical fast-Fourier-transform-based steady-state spectrum analysis, such as motor current signature analysis, may fail to detect outer cage damage in double-squirrel-cage induction motors. This is because the magnitude of the rotor fault frequency components (RFFCs) in the current spectrum of faulty motors is small, due to the low-magnitude current circulation in the outer cage under a steady-state operation. The probability of misdetection is higher in time-varying load applications, such as conveyor belts, pulverizers, etc., for which double-cage motors are frequently employed. In case of load variation, the small RFFCs are spread in a bandwidth proportional to the speed variation, which makes them even more difficult to detect. A diagnosis method based on discrete wavelet transform and optimized for sensitive detection under transient operating conditions is proposed in this paper. An experimental study on a custom-built fabricated Cu double-cage-rotor induction motor shows that the proposed method can provide improved detection of outer cage faults particularly used in time-varying load applications.</P>

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        Screening of False Induction Motor Fault Alarms Produced by Axial Air Ducts Based on the Space-Harmonic-Induced Current Components

        Chanseung Yang,Tae-June Kang,Sang Bin Lee,Ji-Yoon Yoo,Bellini, Alberto,Zarri, Luca,Filippetti, Fiorenzo Institute of Electrical and Electronics Engineers 2015 IEEE transactions on industrial electronics Vol. No.

        <P>Motor current signature analysis (MCSA) based on the 50/60-Hz sidebands has become a common test in industry for monitoring the condition of the induction motor rotor cage. However, many cases of unnecessary motor inspection or outage due to false alarms produced by rotor axial duct interference have been reported. If the number of axial ducts and poles is identical, this can produce 50/60-Hz sideband frequency components in MCSA that overlap with that of rotor faults, resulting in false alarms. However, there currently is no practical test method available for distinguishing rotor faults and false indications other than testing the rotor offline or under the startup transient. In this paper, the feasibility of using the rotor fault frequency component produced by the space harmonic waves is evaluated as a solution for the first time. Since the fifth or seventh space harmonics have a spatial distribution of flux that does not penetrate in the rotor yoke to reach the axial ducts, they do not produce false alarms. The proposed method is verified on 6.6-kV motors misdiagnosed with broken bars via the 50/60-Hz sidebands of MCSA. It is shown that it provides reliable online indication of rotor faults independent of axial duct influence and can be used for screening out false alarms.</P>

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