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        Improved Chip Discharge in Drilling of Glass Plate Using Back Tapered Electroplated Diamond Tool

        Akira Mizobuchi,Kota Honda,Tohru Ishida 한국정밀공학회 2017 International Journal of Precision Engineering and Vol.18 No.9

        Previous studies of a through-hole drilling for hard and brittle materials using electroplated diamond tool devised by the authors have led to several challenges such as a restraint of crack size at the inlet and outside, a suppression of chip adhesion on the tool and an improvement of processing efficiency. In this paper, the devised tool was redesigned in order to restrain cracks of the inlet side as well as to improve the chip discharge. The new design of the tool featured a back taper which was expected to bring an effect of restraining crack size by preventing any interference between the tool cylindrical surface and the hole inner surface during drilling process. In addition, the chip can be discharged from the drilled hole through the back taper. Results of the experiment indicated that by providing the back tapered shape, the width of the inlet hole can be reduced slightly as the interference between the glass plate and the tool cylindrical surface was suppressed. Furthermore, the adhesion of chip on tool can be restrained by using the tool with large chip discharge space as the chip was easily discharged to the outside of the hole. Moreover, an abrupt change in thrust force was not detected, and the crack width was found in small size.

      • KCI등재

        Chip Discharge Performance of Micro-Hole Drilling through a Glass Plate using an Electroplated Diamond Tool with Different Drill Bits

        Akira Mizobuchi,Mohd Sanusi Abdul Aziz,Raja Izamshah,Tohru Ishida 한국정밀공학회 2018 International Journal of Precision Engineering and Vol.19 No.9

        This research aims to identify a high-quality, efficient, and low-cost micro-hole drilling process through glass plates that employs an electroplated diamond tool with different drill bits. Three different drill bits were tested to determine how varying the chip discharge volume influences chip discharge performance, which is an important factor that affects the effectiveness of the drilling process. The chip discharge performance of each electroplated diamond tool was experimentally investigated by observing the drilling quality and the number of the drilled holes. From the experimental results, it was found that the drilled chips could not discharge smoothly when the drill bit possesses a small chip discharge volume, leading to the drill bit breaking, which thus limits the number of drilled holes. Furthermore, the changes in thrust force and the crack size were high, and there were also cracks on the drilled glass plate. However, drilling with a drill bit that possesses a larger chip discharge volume resulted in excellent chip discharge performance and increased the number of drilled holes. This type of drill bit is effective in drilling holes through glass plates, with minimum hole defects and no issues associated with chips clogging the hole during drilling.

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