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      • Transverse Crack Modeling of Continuously Casted Slabs through Finite Element Method in Roughing Rolling at Wide Strip Mill

        A. Pesin,V. Salganik,D. Pustovoytov 한국소성가공학회 2010 기타자료 Vol.2010 No.6

        In the pipe billet production at the wide strip mills of hot rolling big metal losses are caused by surface defects that affect most parts of the finished strips. The rolling surface defects are referred to the breach of steelmaking technology. Specialists mostly face defects of metal surface such as “scab” and “crack”. The only area suffered from these defects is a slab edge. This area has the least surface temperature at the unbending of the continuous-casting machine, and together with deep buckles made by reciprocating motion of the crystallizer it is mostly subjected to transverse cracks that can be up to several millimeters. Each surface defect of the continuously casted slab will further turn into the surface defect of the strip bar. For some grade sets, mostly made of pipe steel grades the amount of strips with these defects can reach up to 60-70%. The area that is mostly prone to these defects is the edge of the strip. The work reveals investigation of the form change peculiarities in the transverse cracks of the continuously casted slab in roughing rolling in the horizontal rollers. The finite element method with software DEFORM 3D V6.1 has been applied in modeling. The work gives a form change mechanism of transverse cracks of slabs in deformation. Further crack growth in rolling is assessed due to Cockroft-Latham criteria.

      • Plate Rolling Modeling at Mill 5000 of OJSC “Magnitogorsk Iron and Steel” for Analysis and Optimization of Temperature Rates

        V. Salganik,A. Shmakov,A. Pesin,D. Pustovoytov 한국소성가공학회 2010 기타자료 Vol.2010 No.6

        Modeling of strip deflected mode and thermal state in rolling is an integral part of the technology and perspective rolling-mill machinery such as plate mill 5000 of the OJSC “Magnitogorsk Iron and Steel”. To comprehend metal behavior in the deformation zone in the rough passes during plate rolling it is essential to assess the impact of various temperature factors on variations in field of stress and strain intensities as well as temperature fields in deformation. To do such researches in consideration of various software products and adequate results one of the most effective methods nowadays is regarded as the method of finite elements. The research shows modeling of roughing rolling of a pipe steel sheet with strength category X80 according to standard API-5L. In the research of the metal deflected mode software product DEFORM 2D has been used for the isothermal and nonisothermic process. The mathematical modeling allows revealing the impact of temperature field on the metal deflected mode in the rough passes in plate rolling. Supposedly, it is deformation heating that can have more impact on the ingot temperature profile in the finishing passes in controlled rolling of the pipe steel grades. It is defined by high percent reduction, rolling speeds; more area of heat exchange surface; less thickness and lower temperature of rolling. The results can be used to develop efficient modes of plate rolling of the pipe steels.

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