극초단 레이저의 물질작용 및 바이오메디컬 미세가공과 접합공학의 응용

최해운,Choi, Hae-Woon 대한용접접합학회 2008 대한용접·접합학회지 Vol.26 No.4

HUD용 다파장 레이저 광학부품 설계 및 분석

최해운,Choi, Hae Woon 한국레이저가공학회 2014 한국레이저가공학회지 Vol.17 No.1

Head up display is in increasing demand for advanced devices in the modern luxury vehicles. It helps drivers focus on driving environment on the road. While HUD technology with LED has advanced, the brightness in daylight can be still an issue to be resolved. Laser light source is a possible solution to overcome the brightness problem and optimal optics design is required for the best performance. Sample design of optics is proposed and detail procedure of lens design evaluation is presented in this paper. The results were characterized by using a ray tracing method and qualitative analysis for spot and DEE is also presented. The overall error or image distortion remained in the target range of $25{\mu}m$ and the simulated image demonstrated possible use in the automotive applications.

액상유체 환경하에서 레이저빔의 산란 해석

최해운(Hae Woon Choi) 한국기계가공학회 2019 한국기계가공학회지 Vol.18 No.2

A new experimental approach is proposed to detect a specific polymer dissolved in a liquid. Distinctive optical properties were found using a laser scattering technique when there is a polymer compound with almost no difference in optical properties (index of refraction) in a liquid phase. The index of refraction, which determines the refraction of light, is obtained by dissolving PCL and PLA. The used samples are biodegradable materials with similar properties and dissolved in a mixture of Chloroform 7: Methanol 3. To predict the optical properties, a 632-nm diode laser was used as the light source of the device, and an integrating sphere was used as the light receiver. Although PCL and PLA had a similar index of refraction of 1.46-1.48, the dissolved PCL showed a relative transmittance of 43%, and the dissolved PLA had a relative transmittance of 34%. The difference in optical properties of the pure polymer compound in the solid state or liquid state is not significantly different, and the difference in the dissolved state in the specific solvent is remarkable because the solubility differs in a specific solution and is randomly distributed.

3차원 광경화성 수지와 폴리아세테이트 수지의 레이저 접합해석

최해운(Hae Woon Choi),윤성철(Sung Chul Yoon) 대한기계학회 2015 大韓機械學會論文集A Vol.39 No.7

본 논문에서는 격자가 있는 광경화성수지와 폴리아세테이트 수지의 레이저 접합해석에 대한 실험적 결과와 컴퓨터시뮬레이션 결과를 비교분석하였다. 3차원 격자형상은 MJM 방식의 3D 프린터를 사용하였고, 접합은 다이오드 레이저를 사용하였다. 5Watt ~ 7Watt 범위에서 경계면에 조사된 레이저는 유리천이온도에 도달 후 상면의 격자사이로 침투되어 기계적인 접합이 이루어졌다. 컴퓨터 시뮬레이션 결과, 분포 온도를 통해서 열유동방향을 예측할 수 있었으며 분석을 통해서 접합의 원리를 이해할 수 있었다. 접합실험에서 최대 입열조건인 고출력 저속에서의 2scan 접합이 최소 입열조건이 저출력 고속 조건의 4 scan 보다는 훨씬더 효과적인 것으로 나타났고, 일정수준(Threshold) 이상의 최소에너지 즉, 유리천이온도 이상이 되어야만 효과적인 것을 알 수가 있었다 In this study, experimental and computer simulation results are compared and analyzed. Three-dimensional (3D) fabricated matrices from an MJM 3D printer were joined with poly-acetate thermoplastic polymers using a diode laser. A power range of 5-7 W was used to irradiate the boundary of two polymers. The heated polymers flowed into the matrices of the 3D fabricated structure, and reliable mechanical joining was achieved. Computer simulation showed the temperature distribution in the polymers, and flow direction was estimated based on the flux and temperature information. It was found that the more than the minimum energy threshold was required to effectively join the polymers and that two scans at low-speed were more effective than four scans at high speed.

Analysis of Laser Heat Distribution in Al-Cu Welding

Hae Woon Choi(최해운) 한국기계가공학회 2021 한국기계가공학회지 Vol.20 No.2

A computer simulation was performed to study the effectiveness of temperature on the type of laser heat source in the context of the heterogeneous welding of aluminum and copper materials. Three different types of heat sources were used in the computer simulation: 1) Single Beam Straight Scan, 2) Single Beam Wobble Scan, and 3) Dual Beam Straight Scan. Among these sources, dual beam straight scan was found to be the most effective from the viewpoint of heat source control. Because the difference between the melting temperatures of copper and aluminum is approximately 400°C, a clear separation of heating temperature was required, and the dual beam straight scan provided superior controllability in this regard. When using the dual beam, the temperature of the 90:10 split was considerably easier to control than that of the 50:50 split. The optimal offset was calculated to be 4 mm off to the copper side, where the melting temperature and thermal conductivity were higher. In this manner, computer simulation was effectively used for determining the optimal laser beam hear source control without performing an actual laser welding experiment.

고에너지를 이용한 차량용 부품 용접공정

최해운(Hae Woon Choi) 대한용접·접합학회 2018 대한용접학회 특별강연 및 학술발표대회 개요집 Vol.2018 No.11

Analysis of Optical Characteristics of Oil Immersion Lens in Aqueous Environment

Hae Woon Choi(최해운) 한국기계가공학회 2019 한국기계가공학회지 Vol.18 No.11

The oil immersion method can be used to create objective lenses with long working distances without sacrificing the focusing resolution for laser processing. In this study, a space in which air or oil can be filled was formed in the middle of a lens for analyzing the optical properties of a liquid-oil immersion lens. As the refractive media, air and oils of different refractive index values (1.2 and 1.5, respectively) were used. A simulation was conducted in the ZEMAX software environment using the ray-tracing technique, and the performance of the oil immersion lens was verified by determining its image distortion and focal length (FL) in each medium. In the case of air, the calculated FL was 0.813 ㎜, whereas the imaged FLs were 1.594 ㎜ and 8.126 ㎜ when the refraction indices were 1.2 and 1.5, respectively. The FL of an oil immersion lens could be increased considerably. In terms of image distortion, the oil immersion lens exhibited little distortion at the center in all cases, but different degrees of image distortion were observed at different points away from the center depending on the refraction index degree.

Analysis of Heat Transfer by Various Laser Beam Patterns in Laser Material Process

Hae-Woon Choi(최해운) 한국기계가공학회 2018 한국기계가공학회지 Vol.17 No.5

In laser material processing for high thermal conductivity, the thermal effect of laser beam shape was examined through computer simulations. In this paper, a circular beam with a focal radius of 500 μm, an elliptical beam with a major axis of 4 mm and a minor axis of 1 mm, and a rotating beam with a focal radius of 500 μm and an angular velocity of 5 rad/sec were compared. Simulation results showed that there was no clear difference in the maximum temperature between the circular focus and the elliptical shape, but the heating and cooling rates were different. The simulation result for a laser beam rotating in a circular pattern with a radius of 5 mm showed an asymmetric temperature rise due to the combination of linear and rotational motion. At points where the rotational and linear speeds combined, the temperature gradually rose and reached the maximum temperature; whereas at points where the rotational and linear speeds were attenuated, the temperature tended to gradually decrease after reaching the maximum temperature. Based on the results of this study, the authors expect to be able to optimize laser material processing by designing patterns of laser beams.

극초단 레이저를 이용한 기공성 세라믹 드릴링시 발생하는 레이저빔 산란해석

최해운(Hae Woon Choi) 한국레이저가공학회 2012 한국레이저가공학회지 Vol.15 No.4

Laser beam can be either absorbed or scattered in porous ceramic material and its optical characteristics need to be understood. Electro-magnetic multiphysics software was used to simulate and understand the actual scattering phenomena in porous materials. 785nm femtosecond laser was irradiated on the surface of ceramic material and strong scattering occurred in drilling process. The computer results showed the scattering and absorption phenomena of Aluminum oxide were a mixture of dielectric and metallic material. The computer simulation showed the laser beam was almost extinct at the aspect rate of 5 approximately.

소형 2차원 레이저 스캐너용 F-theta 렌즈 역설계

최해운(Hae Woon Choi) 대한기계학회 2017 大韓機械學會論文集A Vol.41 No.3

리모트 용접용 2D 스캐너 F-theta 렌즈의 역설계가 광선 추적기법을 사용하여서 수행이 되었다.렌즈의 곡면 및 렌즈간 거리를 변수로 설정하고 초점거리를 Marginal Ray Height 로 설정하여, 상용 광선추적기법 프로그램을 사용하여 무한반복 최적화를 수행 하였다. 최종목표 값을 설정 후 Merit Function에 정의된 기준에 따라, 최종 초점거리와 초점의 크기를 최종 목표 값 가중치로 설정하였다. 최적화된 렌즈는 총 4매이며, 벤치마킹된 상용렌즈의 초점거리(185mm) 보다는 다소 근거리인 137mm로 최적화 되었지만, 초점의 크기는 레이저 입사각에 따라 RMS 기준 1.3m, 6.2m 그리고 16.1m로 계산 되었으며, 이는 상용렌즈에 근접하는 성능을 구현한다. 입사각별 왜곡도를 중첩 하여서 비교 분석한 결과, 입사각 0°와 12.5°에서는 기존 렌즈와 거의 유사한 형태로 나타나는 것을 볼 수가 있어, 본 연구에서 제안된 역설계기법이 사용자 환경에 따라서 효과적으로 적용되어 최적설계가 이루어질 수 있을 것으로 기대가 된다. In this study, a reverse design of the F-theta lens was proposed for a 2D scanner in remote welding applications. The curvature and distance of the lens were set as variables, and the focal length of the lens was set as the marginal ray height. The ZEMAX commercial software was used to perform a simulation with unlimited iterations for the optimization process. The target value was optimized using the internal Merit function with the weight factors of focal length and spot diameter. The number of lenses was four, and the focal length obtained from the results was 135mm that is slightly less than that of the commercial lens, which is set with a focal length of 185 mm. The calculated spot diameters are 1.3m, 6.2m, and 16.1m for 0°, 12.5° and 23° of incident laser beam, respectively. It is expected that an optimized lens design is possible by performing the reverse design of a lens by the ray tracing method.