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유한요소법을 이용한 권취강판 적재운송용 Wedge의 내구성에 관한 연구
곽이구,김홍건,Kwac, Lee-Ku,Kim, Hong-Gun 한국생산제조학회 2009 한국생산제조학회지 Vol.25 No.4
In order to 1ransport the steel roll coil effectively and safely to the destination, the stability of the steel roll coil which induced the minimum movements during the 1ransportation was s1rongly required. The basic 1ransportation equipment for the steel roll coil such as the wedge is made of 100% imported wood known as the apitong. However, the material characteristic such as the rigidity has caused permanent damages to the steel roll coil and the damaged steel roll coils were not easily restorable. Thus it was unsuitable for other purposes. The introduction of new materials to manufacturing wedges which would have a good recovery performance and thus enable the wedge prevention or reduction to the steel roll coil or any other products during the 1ransportation is needed. Due to the fact that recovering damage of the coil is almost impossible, we have to find the new type of wedge that can substitute the apitong wedge. Therefore, we are going to develop a wedge that does not damage rolled steel coil and has better recovery and softness than existing apitong wedge.
레이저 3차원 진동측정기와 마이크로폰을 이용한 진공청소기용 팬모터의 실험적인 공력소음 분석
곽이구(Lee Ku Kwac),김재열(Jae Yeol Kim),안재신(Jae Sin An) Korean Society for Precision Engineering 2005 한국정밀공학회지 Vol.22 No.3
The vacuum cleaner motor runs at very high speed for suction power. Specially, motor power is provided by the impeller being rotated at very high speed. The centrifugal fan consists of the impeller, the diffuser, and the circular casing. Due to the high rotating speed of the impeller and small gap distance between the impeller and the diffuser, the level of noise in the centrifugal fan is at BPF(Blade Passage Frequency) and its harmonic frequencies. In order to calculate the sound pressure of centrifugal fan, unsteady flow data are needed. The cause of noise is obtained by dividing the fluid noise by exhaust flow of fan and vibration noise by rotational vibration of vacuum cleaner fan motor. Until now, an accelerometer has been used to measure vibration. However, it can not measure vibration in some parts of brush and commutator because of motor construction and 3-D vibrating mode. This study was conducted to perform accurate analysis of vibration and aerodynamic sound for fan motor in a vacuum cleaner using a laser vibration analyzer. A silent fan motor can be designed using the data measured in this study.
곽이구(Lee-Ku Kwac),한재호(Jae-Ho Han),김홍건(Hong Gun Kim),김재열(Jae-Yeol Kim),김훈조(Hun-cho Kim) 한국생산제조학회 2006 한국공작기계학회 춘계학술대회논문집 Vol.2006 No.-
This paper wishes to develop system that measure an external diameter of optical-ferrule and roundness that is optical connection parts that is necessary in optical communication net construction that increase rapidly present automatically and plan productivity elevation and personnel expense curtailment. There is LC, PC, MU, and so on various form in the case of optical-ferrule and Recently, ferrule that have special form is appearing. Hereupon, can bring cost reduction by productivity elevation, measurement quality elevation, number of persons attrition and parts loss amount decrease etc. by computerizing measurement work of examination process that depended on existing manual processing by developing exterior diameter of LC ferrule and roundness' measurement system. Also, use of LD and PD ferrule by country and universal FTTH business is increasing, and LC optical ferrule that is necessary to laser packaging of inside depends on income. Therefore, productivity improvement of LC ferrule can contribute in could do to maximize income substitution effect country industry development. But, manual processing dependence of examination process that it selects LC ferrule manufacturing process defective goods that productivity does not increase because is high productivity elevation decrease bring. Therefore, productivity elevation of LC ferrule wishes to solve productivity decrease by existent manual processing computerizing external diameter and roundness measurement examination process.
폐타이어 고무분말과 코드-고무 스크랩을 이용한 철재 롤코일 선박운송용 Dunnage 안정성 해석
곽이구(Lee-Ku Kwac),김홍건(Honggun Kim),김항우(Hang-Woo Kim),한재호(Jae-Ho Han),김재열(Jae-Yeol Kim) 한국생산제조학회 2006 한국생산제조학회지 Vol.15 No.6
When ironwork, especially steel roll coil, is transported to customers, land transportation and sea transportation are usually used. To transport steel roll coil fast and safe without damaging it, it is necessary that the steel roll coil has to be in stable condition. These days, apitong, which is all imported from overseas, is being used to support the steel roll coil, but because of apitong's rigidity, it damages the coil and when the coil is damaged, it is hard to fix. Due to the fact that recovering damage of the coil is almost impossible, we have to find the new type of dunnage that can substitute the apitong. In this paper, the arrays and the kinds of reinforcements, and rectangular type and trapezoid of dunnage will be talked about. The phenomenon of rolling and the impact when the carrier start moving and stop will be talked about as well. Therefore, we are going to develop a dunnage that does not damage ironwork and has better recovery and softness than existing apitong dunnage.
곽이구(Lee-Ku Kwac),김재열(Jae-Yeol Kim),김홍건(Hong-Gun Kim) 한국생산제조학회 2006 한국생산제조학회지 Vol.15 No.4
Recently, demand the ultra precision product which is increasing rapidly is used extensively frontier industry field such as semi-conductor, computer, aerospace, precision machine. Ultra precision processing is the portion that is very needed to NT in the field of mechanical engineering. The latest date, together with radical advancement of electronic and photonics industry, necessity of ultra precision processing is on the increase for the manufacture of various kernel parts those are connected with these industrial fields. Specially, require motion accuracy of high resolution of nm order in stroke of hundreds millimeters according as diameter of processing object great and processing accuracy rises. In this case ,the response speed absolute delay because inertial mass of moving part is very large. Therefore, real time motion error compensation becomes very hardly. In this paper, we used ultra precision cutting unit(UPCU) to cope such problem. a UPCU is designed and tested to obtain sub-micrometer from accuracy in diamond turning of flat surfaces. The thermal growth spindle error is compensated for real time using a UPCU driven by piezoelectric actuator along with a laser encoder displacement sensor.
광 페룰 에폭시 자동주입 시스템 설계 및 성능시험에 관한 연구
곽이구(Lee Ku Kwac) 한국생산제조학회 2008 한국생산제조학회지 Vol.17 No.6
Weakness process can be called ferrule array and epoxy filling process at connector manufacturing process, and a lot of problems happen as think as general manufacturing process at early investment. Wished to improve this and working environment mend of worker on childhood(planning phase) and problem that is happened at done ferrule array and epoxy injection by emphasis target. By ferrule sorting and improvement of epoxy filling process, bring authoritativeness elevation of product by fraction defective decrease of product by sized work along with productivity elevation. On the other hand, working jigs are various in characteristics of optical connector manufacturing line. There have been lots of restriction in practice because the applicability of this system is only for single type model though the network should be smooth between lines. Thus, it is not only needed the recognition of necessity in industrial line but also the development of automation system arraying ferrule and filling epoxy in the manufacturing process. It is found that the present system development enhances productivity fairly and prevents industrial disaster in the optical connector manufacturing system.
유한요소법을 이용한 권취강판 적재운송용 Wedge의 내구성에 관한 연구
곽이구(Lee Ku Kwac),김홍건(Hong Hun Kim) 한국생산제조학회 2009 한국생산제조학회지 Vol.18 No.3
In order to transport the steel roll coil effectively and safely to the destination, the stability of the steel roll coil which induced the minimum movements during the transportation was strongly required. The basic transportation equipment for the steel roll coil such as the wedge is made of 100% imported wood known as the apitong. However, the material characteristic such as the rigidity has caused permanent damages to the steel roll coil and the damaged steel roll coils were not easily restorable. Thus it was unsuitable for other purposes. The introduction of new materials to manufacturing wedges which would have a good recovery performance and thus enable the wedge prevention or reduction to the steel roll coil or any other products during the transportation is needed. Due to the fact that recovering damage of the coil is almost impossible, we have to find the new type of wedge that can substitute the apitong wedge. Therefore, we are going to develop a wedge that does not damage rolled steel coil and has better recovery and softness than existing apitong wedge.
상용차 시트용 X-형 구조 마그네틱 현가기구의 최적 설계 및 성능평가
곽이구(Lee Ku Kwac),김홍건(Hong Gun Kim),송정상(Jung Sang Song),신희재(Hee Jae Shin),서민강(Min Kang Seo),김병주(Byung Ju Kim),안계혁(Kay Hyeok An),이혜민(Hye Min Lee),한웅(Woong Han) 한국생산제조학회 2014 한국생산제조학회지 Vol.23 No.5
Commercial vehicle drivers typically feel more fatigued compared to general-public drivers. because they spend longer periods of time driving and experience more rough road conditions. This study showed that the application of a magnet, a linear spring, and a seat suspension with nonlinear characteristics was the optimal design to increase comfort while driving. The resonant frequency for the optimal design suspension was 2.8 Hz, and the stiffness was analyzed through displacement?load experiments. Vibration transmissibility was analyzed by suspension stiffness and the existing dynamic compression. The magnetic spring type was at 0.875. As a result, the X-type magnetic spring performed better than the existing spring at 0.729.
다기능 작업차를 위한 P.T.O 축 및 트랜스밋션의 최적설계 및 개발
곽이구(Lee-Ku Kwac),김재열(Jae-Yeol Kim) Korean Society for Precision Engineering 2008 한국정밀공학회지 Vol.25 No.4
A transmission designed with P.T.O(Power Take-Oft) axle for agricultural work vehicles including multi-purpose vehicles has been developed. It is focused on the 4-wheel drive transmission of synchronous contact type for practical use in fruit tree households which is required for a large-sized agricultural vehicle. Concerning to the specification performed, the load capacity is from 500㎏ to 1,000㎏ and the safety should be secured for passengers. In addition, the driving condition should also be secured under bad situations of the topographic slope, swampy land and the rest. In order to carry out above tests, a prototype vehicle through strength analysis of transmission design has been manufactured. Consequently, optimal design conditions on the power transmission with multi-purpose vehicle for various jobs are proposed such as an indication of optimal RPM and torque at a certain work situation. The performance test through the prototype of multi-purpose work vehicle is performed and the related data base is achieved. Finally, it is improved on troubles by the analysis of the results of R&D and provided the solutions on problems occurring to mass production in the future.