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        Effect of Grinding Parameters on Industrial Robot Grinding of CFRP and Defect Formation Mechanism

        Fangyuan Wang,Shanyong Xuan,Zongyu Chang,Kai Jin,Yulong Gao,Hao Wang,Qiye Song 한국정밀공학회 2024 International Journal of Precision Engineering and Vol.11 No.2

        The use of industrial robots for grinding CFRP is a green processing method. This method not only allows in-situ repair to reduce unnecessary waste of resources, but also produces no excessive contaminants. The effect of various process parameters, including grinding directions, the mesh size of grinding heads and rotating speed, on the grinding quality of Carbon Fiber Reinforced Polymers (CFRP) using industrial robots was investigated. The mechanism of grinding defects was also studied. According to the experimental results, the CFRP grinding process is mainly controlled by the rotating speed, number of grinding heads, and grinding direction. In particular, high-speed grinding helps to improve the surface quality of CFRP. In turn, the use of diamond grinding heads with too small or too large particles may reduce surface quality. Grinding quality changes with the grinding direction. In the grinding direction between 0° and 90°, the surface roughness increases with the angle (but drops at 60°), and The same trend is observed in the grinding direction between 90° and 150°, whereby the surface roughness increases with the angle (but drops at 120°). The surface quality of CFRP is thereby improved after grinding in the direction of 0°, 60°, 120° and 180°. Furthermore, the fiber pull-out occurs, when the feed direction and fiber orientation are aligned. Finally, the low-frequency vibration easily causes fiber pull-out defects.

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        Filtration-induced pressure evolution in permeation grouting

        Zilong Zhou,Haizhi Zang,Shanyong Wang,Xin Cai,Xueming Du 국제구조공학회 2020 Structural Engineering and Mechanics, An Int'l Jou Vol.75 No.5

        Permeation grouting is of great significance for consolidating geo-materials without disturbing the original geo-structure. To dip into the filtration-induced pressure increment that dominates the grout penetration in permeation grouting, nonlinear filtration coefficients embedded in a convection-filtration model were proposed, in which the volume of cement particles in grout and the deposited particles of skeleton were considered. An experiment was designed to determine the filtration coefficients and verify the model. The filtration coefficients deduced from experimental data were used in simulation, and the modelling results matched well with the experimental ones. The pressure drop revealed in experiments and captured in modelling demonstrated that the surge of inflow pressure lagged behind the stoppage of flow channels. In addition, both the consideration of the particles loss in liquid grout and the number of filtrated particles on pore walls presented an ideal trend in filtration rate, in which the filtration rate first rose rapidly and then reached to a steady plateau. Finally, this observed pressure drop was extended to the grouting design which alters the water to cement (W/C) ratio so as to alleviate the filtration effect. This study offers a novel insight into the filtration behaviour and has a practical meaning to extend penetration distance.

      • A new reconfigurable liquid-metal-antenna-based sensor

        Xiao-Ping Zhou,Yihui Fu,Hantao Zhu,Zihao Yu,Shanyong Wang 국제구조공학회 2022 Smart Structures and Systems, An International Jou Vol.30 No.4

        In this paper, a new sensor chip with frequency reconstruction range of 2.252 GHz ~ 2.450 GHz is designed and fabricated. On this basis, a self-designed "T-shaped" shell is added to overcome the disadvantage of uneven deformation of the traditional steel shell, and the range of the sensor chip is expanded to 0 kN ~ 96 kN. The liquid metal antenna is used to carry out a step-by-step loading test, and the relationship between the antenna resonance frequency and the pressure load is analyzed. The results show that there is a good linear relationship between the pressure load and the resonant frequency. Therefore, the liquid metal antenna can be regarded as a pressure sensor. The cyclic loading and unloading experiments of the sensor are carried out, and different loading rates are used to explore the influence on the performance of the sensor. The loading and unloading characteristic curves and the influence characteristic curves of loading rate are plotted. The experimental results show that the sensor has no residual deformation during the cycle of loading and unloading. Moreover, the influence of temperature on the performance of the sensor is studied, and the temperature correction formula is derived.

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