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Ball End Mill—Tool Radius Compensation of Complex NURBS Surfaces for 3-Axis CNC Milling Machines
Zhaoqin Wang,Xiaorong Wang,Yusen Wang,Ruijun Wang,Manyu Bao,Tiesong Lin,Peng He 한국정밀공학회 2020 International Journal of Precision Engineering and Vol.21 No.8
In order to extend the 2D-TRC (tool radius compensation) function of 3-axis CNC milling machines to ball end mills (BEMs), a new TRC named BEM-TRC is proposed to achieve successful milling of complex surfaces without over-cut. The implementation of the BEM-TRC for complex surfaces depicted in NURBS model is divided into three steps. The first one is to search the cutting point (CP) on a NURBS surface using equi-arc length interpolation in u or v direction. The second one is to accomplish BEM-TRC at the CP through offsetting the CP to the cutter center point (CCP) of a BEM along the normal vector at CP. The third one is to compute the cutter location point (CLP) of the BEM according to the BEM-CCP. The simulation and experiment verifies that the BEM-TRC is feasible and effective, and can avoid over-cut phenomenon successfully. The BEM-TRC extends the ability of the traditional 2D-TRC function, and makes 3-axis CNC milling machines to accomplish the milling process of complex NURBS surfaces.
Zhaoqin Wang,Xiaorong Wang,Xiaoqin Liu,Yusen Wang,Chengyu Li,Tiesong Lin,Peng He 한국정밀공학회 2021 International Journal of Precision Engineering and Vol.22 No.9
Common 3-axis CNC milling machines are generally equipped with 2D tool radius compensation (2D-TRC), which can realize TRC function for the contours in three basic planes when flat end mills are used. The 2D-TRC function makes engineers to program according to the actual contour of a part, and avoids over-cut phenomenon. Unfortunately, the 2D-TRC is unsuitable for ball end mills (BEMs), especially in the situation of milling complex curves or surfaces. In this work, a new TRC named BEM-TRC is used for milling NURBS curve swept surfaces using BEMs based on 3-axis CNC milling machines. In BEM-TRC, the TRC of a BEM involves radial and axial compensation. The cutting point (CP), which is the tangent point between a BEM and a NURBS curve, is considered as a calculation basis point. After obtaining a CP on a NURBS curve using the equi-arc length bisection interpolation method, the cutter center point of a BEM is calculated through off setting the CP the radius ( r ) distance of the BEM along its normal vector. Then the cutter location point of the BEM can be obtained according to the cutter center point. The CNC finishing program corresponding to the cutter location point can be obtained using Matlab software. The simulation based on VERICUT and machining based on a 3-axis milling machine verifies the effectiveness of the BEM-TRC. The over-cut phenomenon is avoided successfully when the BEM-TRC is used.
Enhanced Simulated Annealing-based Global MPPT for Different PV Systems in Mismatched Conditions
Wang, Feng,Zhu, Tianhua,Zhuo, Fang,Yi, Hao,Fan, Yusen The Korean Institute of Power Electronics 2017 JOURNAL OF POWER ELECTRONICS Vol.17 No.5
Photovoltaic (PV) systems are influenced by disproportionate impacts on energy production caused by frequent mismatch cases. The occurrence of multiple maximum power points (MPPs) adds complexity to the tracking process in various PV systems. However, current maximum-power point tracking (MPPT) techniques exhibit limited performance. This paper introduces an enhanced simulated annealing (ESA)-based GMPPT technique against multiple MPP issues in P-V curve with different PV system structures. The proposed technique not only distinguishes global and local MPPs but also performs rapid convergence speed and high tracking accuracy of irradiance changing and restart capability detection. Moreover, the proposed global maximum power tracking algorithm can be applied in the central converter of DMPPT and hybrid PV system to meet various application scenarios. Its effectiveness is verified by simulation and test results.
Enhanced Simulated Annealing-based Global MPPT for Different PV Systems in Mismatched Conditions
Feng Wang,Tianhua Zhu,Fang Zhuo,Hao Yi,Yusen Fan 전력전자학회 2017 JOURNAL OF POWER ELECTRONICS Vol.17 No.5
Photovoltaic (PV) systems are influenced by disproportionate impacts on energy production caused by frequent mismatch cases. The occurrence of multiple maximum power points (MPPs) adds complexity to the tracking process in various PV systems. However, current maximum-power point tracking (MPPT) techniques exhibit limited performance. This paper introduces an enhanced simulated annealing (ESA)-based GMPPT technique against multiple MPP issues in P–V curve with different PV system structures. The proposed technique not only distinguishes global and local MPPs but also performs rapid convergence speed and high tracking accuracy of irradiance changing and restart capability detection. Moreover, the proposed global maximum power tracking algorithm can be applied in the central converter of DMPPT and hybrid PV system to meet various application scenarios. Its effectiveness is verified by simulation and test results.