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Yunsong Lian,Huifeng Chen,Chenliang Mu,Jianxin Deng,Shuting Lei 한국정밀공학회 2018 International Journal of Precision Engineering and Vol.5 No.2
A new dry cutting tool named WS2 soft coated Micro-Nano textured self-lubricating dry cutting tool (WTT tool) is developed and tested. Dry turning tests have been carried out on 45# quenched and tempered steel with a WTT tool and three other types of alternative tools. The machining performance was assessed in terms of the cutting forces, cutting temperature, friction coefficient at the tool-chip interface, chip deformation, tool wear, and the surface roughness of the machined workpiece. The results show that the WTT tool has the best cutting performance among all the tools tested under the same cutting conditions. Through theoretical analysis and experimental results, the mechanisms of the WTT tool in improving cutting performance were put forward. Meanwhile, the effect of Micro-Nano texture and WS2 soft coating on the cutting forces and the cutting temperature is analyzed. It can be concluded that the WTT tool can effectively improve the anti-adhesion and wear-resistance properties and increase the tool life.
Yunsong Lian,Huifeng Chen,Chenliang Mu 한국정밀공학회 2019 International Journal of Precision Engineering and Vol.6 No.2
Microtextures were successfully fabricated on the rake face of the cemented carbide (WC/TiC/Co) tools through inductively coupled plasma etching technology. Two types of microtextured tools were designed and fabricated. Their performance in cutting the AISI 1045 medium carbon steel was tested and compared to that of conventional non-textured tools. The comparison involved cutting forces, cutting temperature, friction coefficient, tool wear, chip adhesion, and machined workpiece surface roughness. The results show that microtextures on the rake face of the cutting tool can make the cutting process more stable than a conventional non-textured tool, and different textures may be suitable for different ranges of the cutting speed. In the latter range 100–200 m/min, microtextures significantly reduce the cutting force, cutting temperature, friction coefficient at the tool–chip interface, while the anti-adhesion property of textured tools and the surface quality of machined workpieces attain their maximal values. The effectiveness of textures is shown to be affected by chip adhesion and blockage resulting from derivative cutting, which appears at high cutting speeds. Moreover, the violation of the structural integrity of textures and their damage can strongly deteriorate the cutting process at low cutting speeds.