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RISS 인기검색어
- 검색키워드
- 저자 : Rajasekaran Mohan (검색결과 2 건)
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Rajasekaran Mohan,, Hariram Venkatesan,Subramanian Mahadevan 대한기계학회 2016 JOURNAL OF MECHANICAL SCIENCE AND TECHNOLOGY Vol.30 No.12
BIW is the car body made of sheet metals welded together. Numerous researches were performed across the world to optimize and save mass on the car body design. This paper describes the new methodology which can be used to reduce mass of the BIW in a full frontal rigid wall impact crash model. The new methodology of identifying materials for the BIW components has been presented. Frontal crash load case has been considered for the research. Since Frontal impact is an evaluation to predict only the frontal performance, parts in the front impact load path like dash, A-pillar, reinforcements and hinge pillar region has been considered as the design space for the material layout optimization. List of materials have been provided as a variable for a list of parts in the BIW and DOE sampling were generated. Response for the DOE designs results have been extracted to study the sensitivity of the parts for the frontal load case and design performance was analysed. Subsequent multi-objective optimization have been performed based on the DOE results, to achieve an optimal material selection for each of the parts in the design space. Further performance improving techniques considering the sensitivity chart have been explored and optimal design with low mass and improved frontal crash performance have been achieved and presented. The use of this methodology on a full vehicle crash model has achieved 15.4 % mass saving with the performance better than the baseline design.
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Rajasekaran Mohan,, Hariram Venkatesan,Subramanian Mahadevan 대한기계학회 2016 JOURNAL OF MECHANICAL SCIENCE AND TECHNOLOGY Vol.30 No.8
Body-in-white (BIW) is the Car body with welded sheet metal parts painted in white. Automobile companies were trying to optimize mass and improve performance with optimal mass addition. In many automotive industries many BIW designs due to aggressive mass optimization, there is a need to have smart solutions to improve BIW structure performance with very little mass increase. In this paper, a new technique of identifying the optimized internal reinforcements in the BIW at conceptual BIW design phase using Deign of experiments and Multi-objective optimization has been investigated. The paper focus on the Bending and torsion stiffness load cases to evaluate the BIW performance. Bulk head designs were designed at the major joints like A-pillar, B-pillar, C-pillar and rocker and their optimal locations to improve stiffness with minimum mass increase were identified using Design of experiments and multi objective techniques. The research shows that the optimized Bulk head design locations using the DOE technique has improved the overall BIW stiffness performance by 3.9% with 1.2% of mass addition in the BIW.
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