Axial capacity of back-to-back built-up cold-formed stainless steel unlipped channels-Numerical investigation and parametric study

Krishanu Roy,Hieng Ho Lau,Zhiyuan Fang,Abdeliazim Mustafa Mohamed Ahmed,James B.P. Lim 국제구조공학회 2021 Steel and Composite Structures, An International J Vol.40 No.5

In cold-formed steel structures, such as trusses, wall frames and portal frames, the use of back-to-back built-up cold-formed stainless steel unlipped channels as compression members are becoming popular. The advantages of using stainless steel as structural members are corrosion resistance and durability, compared with carbon steel. Current guidance by the American Iron and Steel Institute (AISI) and the Australian and New Zealand (AS/NZS) standards for built-up carbon steel sections describes a modified slenderness approach, to consider the spacing of the intermediate fasteners. The AISI and AS/NZS do not include the design of stainless-steel built-up channels and very few experimental tests or finite element (FE) analyses have been reported in the literature for such back-to-back cold-formed stainless steel unlipped channel section columns. This paper presents a numerical investigation on the behavior of back-to-back built-up cold-formed stainless steel unlipped channel section columns. Three different grades of stainless steel i.e., duplex EN1.4462, ferritic EN1.4003 and austenitic EN1.4404, were considered. The effects of screw spacing on the axial strength of such built-up unlipped channels were investigated. As expected, most of the short and intermediate columns failed by either local-global or local-distortional buckling interactions, whereas the long columns failed by global buckling. All three grades of stainless-steel stub columns failed by local buckling. A comprehensive parametric study was then carried out covering a wide range of slenderness and different cross-sectional geometries to assess the performance of the current design guidelines of carbon steel built-up sections in accordance with the AISI and AS/NZS. In total, 647 FE models were analyzed. From the results of the parametric study, it was found that the AISI and AS/NZS are conservative by around 14 to 20% for all three grades of stainless steel built-up unlipped channel section columns failed through global buckling. However, the AISI and AS/NZS carbon steel design rules can be un-conservative by around 8 to 13%, when they are used to calculate the axial capacity of those stainless steel built-up unlipped channels which are failed in local buckling.

Cold-Formed Steel Lipped Channel Section Columns Undergoing Local-Overall Buckling Interaction

Krishanu Roy,Tina Chui Huon Ting,Hieng Ho Lau,Rehan Masood,Rayed Alyousef,Hisham Alabduljabbar,Abdulaziz Alaskar,Fahed Alrshoudi,James B. P. Lim 한국강구조학회 2021 International Journal of Steel Structures Vol.21 No.2

This paper presents an experimental and fi nite element (FE) investigation into the local-overall buckling interaction behaviour of axially loaded cold-formed steel (CFS) channel section columns. Current design guidelines from the American Iron and Steel Institute (AISI) and the Australian and New Zealand Standards (AS/NZS) recommend the use of a non-dimensional strength curve for determining the axial capacity of such CFS channel section columns. This study has reviewed the accuracy of the current AISI (2016), AS/NZS (2018) and Eurocode (EN 1993-1-3) design guidelines for determining the axial capacity of CFS channel sections under local-overall buckling interaction failure. A total of 40 tests were conducted on CFS channel sections covering stub, short, intermediate, and slender columns with varying thicknesses. A nonlinear FE model was then developed and validated against the test results. The validated FE model was used to conduct a parametric study comprising 70 FE models to review the accuracy of the current design guidelines in accordance with AISI (2016), AS/NZS (2018) and Eurocode (EN 1993-1-3). It was found that the AISI (2016) and AS/NZS (2018) are conservative by 10 to 15% on average when determining the axial capacity of pin-ended CFS channel section columns undergoing local-overall buckling interaction. Eurocode (EN 1993-1-3) design rules were found to lead to considerably more conservative predictions of column axial load capacity for CFS channels.This paper has therefore proposed modifi cations to the current design rules of AISI (2016) and AS/NZS (2018). The accuracy of proposed design rules was verifi ed using the FE analysis and test results of CFS channel section columns undergoing local-overall buckling interaction.

Finite element modelling of back-to-back built-up cold-formed stainless-steel lipped channels under axial compression

Krishanu Roy,Hieng Ho Lau,James B.P. Lim 국제구조공학회 2019 Steel and Composite Structures, An International J Vol.33 No.1

In cold-formed steel structures, such as trusses, wall frames and portal frames, the use of back-to-back built-up cold-formed stainless-steel lipped channels as compression members are becoming increasingly popular. The advantages of using stainless-steel as structural members are corrosion resistance and durability, compared with carbon steel. The AISI/ASCE Standard, SEI/ASCE-8-02 and AS/NZS do not include the design of stainless-steel built-up channels and very few experimental tests or finite element analyses have been reported in the literature for such back-to back cold-formed stainless-steel channels. Current guidance by the American Iron and Steel Institute (AISI) and the Australian and New Zealand (AS/NZS) standards for built-up carbon steel sections only describe a modified slenderness approach, to consider the spacing of the intermediate fasteners. Thus, this paper presents a numerical investigation on the behavior of back-to-back cold-formed stainless-steel built-up lipped channels. Three different grades of stainless steel i.e., duplex EN1.4462, ferritic EN1.4003 and austenitic EN1.4404 have been considered. Effect of screw spacing on the axial strength of such built-up channels was investigated. As expected, most of the short and intermediate columns failed by either local-global or local-distortional buckling interactions, whereas the long columns, failed by global buckling. All three grades of stainless-steel stub columns failed by local buckling. A comprehensive parametric study was then carried out covering a wide range of slenderness and different cross-sectional geometries to assess the performance of the current design guidelines by AISI and AS/NZS. In total, 647 finite element models were analyzed. From the results of the parametric study, it was found that the AISI & AS/NZS are conservative by around 10 to 20% for cold-formed stainless-steel built-up lipped channels failed through overall buckling, irrespective of the stainless-steel grades. However, the AISI and AS/NZS can be un-conservative by around 6% for all three grades of stainless-steel built-up channels, which failed by local buckling.

Nonlinear behavior of axially loaded back-to-back built-up cold-formed steel un-lipped channel sections

Krishanu Roy,Tina Chui Huon Ting,Hieng Ho Lau,James B.P. Lim 국제구조공학회 2018 Steel and Composite Structures, An International J Vol.28 No.2

Back-to-back built-up cold-formed steel un-lipped channel sections are used in cold-formed steel structures; such as trusses, wall frames and portal frames. In such built-up columns, intermediate fasteners resist the buckling of individual channelsections. No experimental tests or finite element analyses have been reported in the literature for back-to-back built-up coldformed steel un-lipped channel sections and specially investigated the effect of screw spacing on axial strength of such columns. The issue is addressed in this paper. The results of 95 finite element analyses are presented covering stub to slender columns. The finite element model is validated against the experimental tests recently conducted by authors for back-to-back built-up cold-formed steel lipped channel sections. The verified finite element model is then used for the purposes of a parametric study to investigate the effect of screw spacing on axial strength of back-to-back built-up cold-formed steel un-lipped channel sections. Results are compared against the built-up lipped channel sections and it is shown that the axial strength of un-lipped built-up sections are 31% lesser on average than the built-up lipped channel sections. It was also found that the American Iron and Steel Institute (AISI) and the Australian and New Zealand Standards were over-conservative by around 15% for built-up columns failed through overall buckling, however AISI and AS/NZS were un-conservative by around 8% for built-up columns mainly failed by local buckling.

Effect of web hole spacing on axial capacity of back-to-back cold-formed steel channels with edge-stiffened holes

Yaohui Chi,Krishanu Roy,Boshan Chen,Zhiyuan Fang,Asraf Uzzaman,G. Beulah Gnana Ananthi,James B.P. Lim 국제구조공학회 2021 Steel and Composite Structures, An International J Vol.40 No.2

Recently, a new generation of cold-formed steel (CFS) channel section with edge-stiffened web holes has been developed by industry in New Zealand. However, no research has been reported in the literature to investigate the axial capacity of back-to-back channels with edge-stiffened web holes. This paper presents a total of 73 new results comprising 29 compression tests and 44 finite element analyses (FEA) on axial capacity of such back-to-back CFS channels. The results show that for back-to-back channels with seven edge-stiffened holes, the axial capacity increased by 19.2%, compared to plain channels without web holes. A non-linear finite element (FE) model was developed and validated against the test results. The validated FE model was used to conduct a parametric study involving 44 FE models. Finely, the tests results were compared with the design strengths calculated from the AISI and AS/NZ standards and from the proposed design equations of Moen and Schafer. From the comparison results, it was found that the AISI and AS/NZ design strengths are only 9% conservative to the test results for plain channels without web holes. While Moen and Schafer equations are conservative by 13% and 47% for axial capacity of CFS back-to-back channels with un-stiffened and edge-stiffened web holes, respectively.

Structural Design for Roll-Formed Aluminium Alloy Perforated Channels Subjected to Interior-Two-Flange Web Crippling: Experimental Tests, Numerical Simulation, and Neural Network

Zhiyuan Fang,Krishanu Roy,James B.P. Lim 한국강구조학회 2023 International Journal of Steel Structures Vol.23 No.3

This study analyses the interior-two-flange (ITF) web crippling strength of roll-formed aluminum alloy lipped channels (RA channels) with web holes employing experimental testing, numerical modeling, and deep neural network (i.e., Deep belief Network, DBN). A total of 30 experimental tests on web crippling behavior were carried out, with the results utilized to validate a finite element (FE) model, developed in this study. The experimental results were compared to the data produced by the validated FE model, which was then used to train the DBN model. The results of the DBN prediction were shown to be around 5% more conservative than the FE results. In order to evaluate the effects of associated factors on the ITF web crippling strength of RA channels, a comprehensive parametric study was conducted using the DBN. The design guidelines that are currently available in the American Iron and Steel Institute (AISI 2016), the Australian and New Zealand Standards (AS/NZS 1997; AS/NZS (2018)), and the Eurocode (CEN 2007) were found to be unreliable while determining the ITF web crippling strength of RA channels. The DBN's predictions developed new formulae for calculating the web crippling strength reduction factors. After conducting a reliability study, it was found that the developed strength reduction factor equations are reliable when calculating the ITF web crippling strength of such perforated roll-formed aluminium alloy channels.

Novel pin jointed moment connection for cold-formed steel trusses

Chris Mathison,Krishanu Roy,G. Charles Clifton,Amin Ahmadi,Rehan Masood,James B.P. Lim 국제구조공학회 2019 Steel and Composite Structures, An International J Vol.31 No.5

Portal frame structures, made up of cold-formed steel trusses, are increasingly being used for lightweight building construction. A novel pin-jointed moment connector, called the Howick Rivet Connector (HRC), was developed and tested previously in T-joints and truss assemblage to determine its reliable strength, stiffness and moment resisting capacity. This paper presents an experimental study on the HRC, in moment resisting cold-formed steel trusses. The connection method is devised where intersecting truss members are confined by a gusset connected by HRCs to create a rigid moment connection. In total, three large scale experiments were conducted to determine the elastic capacity and cyclic behaviour of the gusseted truss moment connection comprising HRC connectors. Theoretical failure loads were also calculated and compared against the experimental failure loads. Results show that the HRCs work effectively at carrying high shear loads between the members of the truss, enabling rigid behaviour to be developed and giving elastic behaviour without tilting up to a defined yield point. An extended gusset connection has been proposed to maximize the moment carrying capacity in a truss knee connection using the HRCs, in which they are aligned around the perimeter of the gusset to maximize the moment capacity and to increase the stability of the truss knee joint.

Testing, simulation and design of back-to-back built-up cold-formed steel unequal angle sections under axial compression

G. Beulah Gnana Ananthi,Krishanu Roy,Boshan Chen,James B.P. Lim 국제구조공학회 2019 Steel and Composite Structures, An International J Vol.33 No.4

In cold-formed steel (CFS) structures, such as trusses, transmission towers and portal frames, the use of back-to-back built-up CFS unequal angle sections are becoming increasingly popular. In such an arrangement, intermediate welds or screw fasteners are required at discrete points along the length, preventing the angle sections from buckling independently. Limited research is available in the literature on axial strength of back-to-back built-up CFS unequal angle sections. The issue is addressed herein. This paper presents an experimental investigation on both the welded and screw fastened back-to-back built-up CFS unequal angle sections under axial compression. The load-axial shortening and the load verses lateral displacement behaviour along with the deformed shapes at failure are reported. A nonlinear finite element (FE) model was then developed, which includes material nonlinearity, geometric imperfections and modelling of intermediate fasteners. The FE model was validated against the experimental test results, which showed good agreement, both in terms of failure loads and deformed shapes at failure. The validated FE model was then used for the purpose of a parametric study to investigate the effect of different thicknesses, lengths and, yield stresses of steel on axial strength of back-to-back built-up CFS unequal angle sections. Five different thicknesses and seven different lengths (stub to slender columns) with two different yield stresses were investigated in the parametric study. Axial strengths obtained from the experimental tests and FE analyses were used to assess the performance of the current design guidelines as per the Direct Strength Method (DSM); obtained comparisons show that the current DSM is conservative by only 7% on average, while predicting the axial strengths of back-to-back built-up CFS unequal angle sections.

Experimental and numerical study of an innovative 4-channels cold-formed steel built-up column under axial compression

Beulah Gnana Ananthi G,Krishanu Roy,James B. P. Lim 국제구조공학회 2022 Steel and Composite Structures, An International J Vol.42 No.4

This paper reports on experiments addressing the buckling and collapse behavior of an innovative built-up coldformed steel (CFS) columns. The built-up column consists of four individual CFS lipped channels, two of them placed back-toback at the web using two self-drilling screw fasteners at specified spacing along the column length, while the other two channels were connected flange-to-flange using one self-drilling screw fastener at specified spacing along the column length. In total, 12 experimental tests are reported, covering a wide range of column lengths from stub to slender columns. The initial geometric imperfections and material properties were determined for all test specimens. The effect of screw spacing, load-versus axial shortening behaviour and buckling modes for different lengths and screw spacing were investigated. Nonlinear finite element (FE) models were also developed, which included material nonlinearities and initial geometric imperfections. The FE models were validated against the experimental results, both in terms of axial capacity and failure modes of built-up CFS columns. Furthermore, using the validated FE models, a parametric study was conducted which comprises 324 models to investigate the effect of screw fastener spacing, thicknesses and wide range of lengths on axial capacity of back-to-back and flange-to-flange built-up CFS channel sections. Using both the experimental and FE results, it is shown that design in accordance with the American Iron and Steel Institute (AISI) and Australia/New Zealand (AS/NZS) standards is slightly conservative by 6% on average, while determining the axial capacity of back-to-back and flange-to-flange built-up CFS channel sections.

Behaviour and strength of back-to-back built-up cold-formed steel unequal angle sections with intermediate stiffeners under axial compression

G. Beulah Gnana Ananthi,Krishanu Roy,James B. P. Lim 국제구조공학회 2022 Steel and Composite Structures, An International J Vol.42 No.1

In cold-formed steel (CFS) structures, such as trusses, transmission towers and portal frames, the use of back-toback built-up CFS unequal angle sections are becoming increasingly popular. In such an arrangement, intermediate welds or screw fasteners are required at discrete points along the length, preventing the angle sections from buckling independently. Limited research is available in the literature on axial strength of back-to-back built-up CFS unequal angle sections. The issue is addressed herein. This paper presents an experimental investigation reported by the authors on back-to-back built-up CFS unequal angle sections with intermediate stiffeners under axial compression. The load-axial shortening behaviour along with the deformed shapes at failure are reported. A nonlinear finite element (FE) model was then developed, which includes material non-linearity, geometric imperfections and modelling of intermediate fasteners. The FE model was validated against the experimental test results, which showed good agreement, both in terms of failure loads and deformed shapes at failure. The validated finite element model was then used for the purpose of a parametric study comprising 96 models to investigate the effect of longer to shorter leg ratios, stiffener provided in the longer leg, thicknesses and lengths on axial strength of back-toback built-up CFS unequal angle sections. Four different thicknesses and seven different lengths (stub to slender columns) with three overall widths to the overall depth (B/D) ratios were investigated in the parametric study. Axial strengths obtained from the experimental tests and FE analyses were used to assess the performance of the current design guidelines as per the Direct Strength Method (DSM); obtained comparisons show that the current DSM is conservative by only 7% and 5% on average, while predicting the axial strengths of back-to-back built-up CFS unequal angle sections with and without the stiffener, respectively.