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일정한 보강섬유 굴곡이 있는 두꺼운 복합재료에서의 초음파 전파에 관한 연구
전흥재,장필성 한국비파괴검사학회 2001 한국비파괴검사학회지 Vol.21 No.3
복합재료는 우수란 재료특성을 가지고 있어 기존의 금속 재료를 대신하여 많은 분야에서 사용되고 있다. 최근 들어서 큰 하중을 받는 구조재로 사용이 확대되면서 많은 수의 복합재료 단일층을 두껍게 적층한 두꺼운 복합재료의 사용이 늘어나고 있다. 복합재료를 두껍게 적층하는 경우 성형과정 중에 보강섬유 굴곡이 발생하기 쉬운데 두꺼운 복합재료 내에 발생한 보강섬유의 굴곡은 강성 및 강도를 감소시켜 구조물의 안정성을 저하시킨다. 따라서 두꺼운 복합재료로 만들어진 구조물에 내재된 보강섬유 굴곡의 유무나 정도를 알아내는 것은 안정성 확보를 위해 매우 중요하다. 본 연구에서는 초음파를 이용한 비파괴 평가를 위해 굴곡진 보강섬유를 가진 복합재료 내에서 초음파 전파 특성에 대한 연구를 수행하였다. 여러 가지 일정한 굴곡비의 보강섬유 굴곡을 가지는 두꺼운 복합재료에 대해서, 평면파(plan wave) 이론과 파선 추적(ray tracing) 이론을 이용한 수치 해석 방법으로 초음파 전파에서 보강섬유의 굴곡의 영향을 예측하고, 보강섬유의 굴곡비를 가지는 복합재료 시편을 제작하여, 초음파 투과법(through-transmission) 시험을 수행하였다. 이를 통해 일정한 보강섬유의 굴곡을 가지는 복합재료 내의 초음파 전파 특성과, 보강섬유의 굴곡 정도에 따른 초음파 전파 특성의 변화를 이론적으로 얻어진 결과와 비교하여 두꺼운 복합재료 내에 존재하는 보강섬유의 굴곡이 초음파 전파에 미치는 영향을 알 수 있었다. There has been a growing interest in thick composite materials especially for primary structures. Fiber waviness is one of the manufacturing defects frequently encountered in thick composite structures and affects the mechanical properties such as stiffness and strength significantly. Therefore, nondestructive evaluation technique that can detect fiber waviness of thick composite is very important for the integrity of structures. In this study, efforts were made to understand ultrasonic wave propagation in thick composites with uniform fiber waviness by adopting the ray and plane wave theories. Both theoretical and experimental investigations were conducted to understand the wave propagation in thick composites with uniform fiber waviness. The experiments were conducted through-transmission method to verify the predicted results. The experimental results showed good agreement with the theoretical predictions.
Stress Analysis in Single and Multi Fastened Single-Lap Composite Joints
Chun, Heoung Jae,Choi, J.M.,Byun, Joon Hyung Trans Tech Publications, Ltd. 2006 Key Engineering Materials Vol.306 No.-
<P>The use of composite materials in many engineering structures has increased recently. The structures are jointed together by single or multiple bolted mechanical fastening to transfer the loads from one member to another. Applications of such joints require adequate knowledge of stress distribution in the vicinity of the boundary of pin hole. In this study, stress analysis is conducted with finite element method to study the stress distributions in the vicinities of both single-pin and multi-pin loaded holes of multi-axial warp knit fabric composite laminates. The perfect fit condition and contact with friction between the pin and hole without lateral constrain are assumed in the analysis. Effects of friction, stacking sequence, ratio of edge distance over hole diameter, ratio of width over hole diameter, number of pins, number of rows, number of column and hole patterns are evaluated. The results show they have a significant influence on joint performance. </P>
Damage Identification by Embedded Piezoceramic Sensors in the Composite Plate
Chun, Heoung Jae,Yi, Choong Hee,Byun, Joon Hyung Trans Tech Publications, Ltd. 2006 Key Engineering Materials Vol.326 No.-
<P>The embedded structural health monitoring system is envisioned to be an important factor of future structural systems. One of the many attractions of in situ health monitoring system is its capability to inspect the structural systems in less intrusive way over many other visual inspections which require disassembly of built up structures when some indications have appeared that damages have occurred in the structural systems The vacuum assisted resin transfer molding (VARTM) process is used to fabricate woven-glass/phenol composite specimens which have the PZT sensor array embedded in them. The embedded piezoceramic (PZT) sensors are used as both transmitters and receivers. A damage identification approach is developed for a woven-glass/phenol composite laminates with known localized defects. Propagation of the Lamb waves in laminates and their interactions with the defects are examined. Lamb waves are generated by the high power ultrasonic analyzer. A real time active diagnosis system is therefore established. The results obtained show that satisfactory detection accuracy could be achieved by proposed method.</P>
Detection of Impact Damage in Composite Plates Using Surface Contact Method
Chun, Heoung Jae,Kim, Dang Won,Byun, Joon Hyung Trans Tech Publications, Ltd. 2006 Key Engineering Materials Vol.326 No.-
<P>It is a well known fact that the fundamental causes of most failures in composite structures are in the forms of incipient damages such as delaminations and cracks which usually remain undetected until they grow to levels large enough to cause failure. In this study, unidirectional carbon/epoxy composite plates with known defects are investigated. The known defects are generated by impacting the composite specimens simulating external collision. A pair of transmitter and receiver was used for generation of Lamb waves and reception of signals. The received signals were monitored by scanning the receiver toward internal defect or by scanning both transmitter and receiver with confined distance over the surface of the composite plates which have known defects lie beneath them. The proper selection of incident angle and frequency are also considered. The characteristics of received signals such as amplitude, energy and wave form are analyzed. The acquired information is used to locate and to measure the size of the impact damage. The suggested method is very effective if the internal damage is presented closed to surface of the plate where the conventional pulse-echo method has problems. The proposed technique can be used widely for the real time and online monitoring of composite structures.</P>
Elastic Behaviors of Stitched Multi-Axial Warp Knit Fabric Composites
Chun, Heoung Jae,Kim, H.W.,Byun, Joon Hyung Trans Tech Publications, Ltd. 2006 Key engineering materials Vol.306 No.-
<P>The purposes of stitching multi-axial warp knitted fabric preform prior to the fabrication of the composite materials by resin-transfer molding technique are to improve the resistance to delamination and to increase the out-of-plane properties of the composite materials for structural integrity. The influence of the through-the-thickness stitching on the elastic properties and behaviors of the multi-axial warp knit fabric composites is studied. An analytical model based on the representative volume is proposed to predict the elastic properties of the stitched multi-axial warp knit fabric composite materials. The fiber volume ratios determined by geometric parameters set by the representative volume and elastic behaviors of the in-situ constituent materials are used for the predictions. The crucial step in the analysis is to correlate the averaged stress states in the constituents by adopting bridging matrix. The predicted results are compared with the experimental results. It is found that the predicted results are in reasonably good agreement with the experimental results.</P>