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Adeel Ikram,Ahmad Raza,Hyun Chung 대한용접·접합학회 2020 대한용접·접합학회지 Vol.38 No.3
This study was performed to investigate the AC-GMAW process for joining of 6 ㎜ to 8 ㎜ thick AH36 steel plates in a single pass welding using a square groove butt joint configuration. A broad range of experiments was conducted at different welding speeds and joint gaps. Initially, a suitable setting of welding speed and the joint gap was determined based on the results of penetration depth and the gap bridging ability of the welded joints. Then, the quality of the selected welded joints was examined by hardness and tensile testing. Microstructure and fractured surface analysis were carried out using scanning electron microscopy (SEM) to examine the surface morphology. Based on the experimental findings, recommendations were made for selecting suitable input welding parameters for the welding of plates up to 8 ㎜ using the AC-GMAW process.
Ikram Adeel,Raza Ahmad,정현 대한용접접합학회 2020 대한용접·접합학회지 Vol.38 No.3
This study was performed to investigate the AC-GMAW process for joining of 6 mm to 8 mm thick AH36 steel plates in a single pass welding using a square groove butt joint configuration. A broad range of experiments was conducted at different welding speeds and joint gaps. Initially, a suitable setting of welding speed and the joint gap was determined based on the results of penetration depth and the gap bridging ability of the welded joints. Then, the quality of the selected welded joints was examined by hardness and tensile testing. Microstructure and fractured sur�face analysis were carried out using scanning electron microscopy (SEM) to examine the surface morphology. Based on the experimental findings, recommendations were made for selecting suitable input welding parameters for the welding of plates up to 8 mm using the AC-GMAW process.
Adeel Ikram,Nadeem Ahmad Mufti1,Muhammad Qaiser Saleem,Ahmed Raza Khan 대한기계학회 2013 JOURNAL OF MECHANICAL SCIENCE AND TECHNOLOGY Vol.27 No.7
This paper reports the effect and optimization of eight control factors on material removal rate (MRR), surface roughness and kerf in wire electrical discharge machining (WEDM) process for tool steel D2. The experimentation is performed under different cutting conditions of wire feed velocity, dielectric pressure, pulse on-time, pulse off-time, open voltage, wire tension and servo voltage by varying the material thickness. Taguchi’s L18 orthogonal array is employed for experimental design. Analysis of variance (ANOVA) and signal-tonoise (S/N) ratio are used as statistical analyses to identify the significant control factors and to achieve optimum levels respectively. Additionally, linear regression and additive models are developed for surface roughness, kerf and material removal rate (MRR). Results of the confirmatory experiments are found to be in good agreement with those predicted. It has been found that pulse on-time is the most significant factor affecting the surface roughness, kerf and material removal rate.
Ikram Adeel,정현 한국CDE학회 2022 Journal of computational design and engineering Vol.9 No.3
A numerical model of the metal transfer process was developed using the thermomagnetohydrodynamic equations and the phase-field method to investigate the influence of pulse frequency on the metal transfer mode, dynamics, and thermal behavior in the pulsed wire-arc additive manufacturing (WAAM) process. The control of droplet transfer mode, dynamics, and thermal behavior is essential in WAAM; otherwise, several potential defects such as high residual stresses and distortion, poor dimensional accuracy, and surface quality may occur due to uneven heat input condition and process instability. Therefore, in this study, eight sets of pulse frequencies ranging from 50 to 225 Hz, in steps of 25 Hz, using identical power source parameters, such as pulse duty cycle and average current of 25.4% and 152 A, respectively, were considered and compared for a nearly square current waveform. The results reveal that only the current pulses with a medium frequency regime (100–175 Hz) achieve the one-droplet-per-pulse mode of metal transfer. Moreover, an increase in pulse frequency leads to a shorter necking length of the pendent droplet and a significantly lower average speed and temperature of the detached droplet. The results for the heat flux analysis indicate that Joule heating and arc heating decrease due to the increase in pulse frequency, whereas the sheath heating remains almost constant using different pulse frequencies. The proposed numerical scheme provides a detailed understanding of controlling and tailoring the different metal transfer modes and their metal transfer stability during WAAM, which benefits further process optimization and control.