내구성 향상을 통한 고 신뢰성 Strut Mount 개발

정찬홍(Chan Hong Chung) 한국신뢰성학회 2011 신뢰성응용연구 Vol.11 No.1

A strut mount is an important part of vehicles which reduces the vibration and the impact transmitted from the wheels while supporting a shock absorber and a coil spring. Rubber compounding, shape design, and process design technologies are important components to improve the functionality of a strut mount such as durability, static, dynamic, and torsional characteristics. Among them the rubber compounding technology is the key technology which dominates the quality of a strut mount. In this study a strut mount with high reliability has been developed by adopting new rubber compounding and improving the shape of the inner plate and the isolator. Through the tests for prototypes it has been shown that the durability has been improved more than 2.5 times, from about 60,000 cycles to about 160,000 cycles.

기체분자운동론을 이용한 박막 베어링 해석

정찬홍(Chan Hong Chung) 한국트라이볼로지학회 2004 한국트라이볼로지학회 학술대회 Vol.39 No.-

A kinetic theory analysis is used to study the ultra-thin gas flow field in gas slider bearings. The Boltzmann equation simplified by a collision model is solved by means of a finite difference approximation with the discrete ordinate method. Calculations are made for the flow field inside stepped and straight slider bearings. The results are compared well with those from the DSMC method. Special attention has been paid to the effect of the pressure build-up in front of a bearing, which has never been assessed before. It has been shown that the pressure build-up at the inlet is about 4.5% of the operating pressure and the resulting load capacity is about 25% higher for the case considered in the present study.

Numerical Analysis of Gas Flows in Microchannels in Series

Chan Hong Chung(정찬홍) 한국트라이볼로지학회 2004 한국트라이볼로지학회 학술대회 Vol.39 No.-

A kinetic theory analysis is made of low-speed gas flows in a microfluidic system consisted of three microchannels in series. The Boltzmann equation simplified by a collision model is solved by means of a finite difference approximation with the discrete ordinate method. For the evaluation of the present method results are compared with those from the DSMC method and an analytical solution of the Navier-Stokes equations with slip boundary conditions. Calculations are made for flows at various Knudsen numbers and pressure ratios across the channel. The results compared well with those from the DSMC method. It is shown that the analytical solution of the Navier-Stokes equations with slip boundary conditions which is suited for fully developed flows can give relatively good results in predicting the geometrically complex flows up to a Knudsen number of about 0.06. It is also shown that the present method can be used to analyze extremely low-speed flow fields for which the DSMC method is impractical.

FDDO 방법을 이용한 미소평판 주위의 저속 유동장 해석

정찬홍(Chan Hong Chung) 한국항공우주학회 2004 韓國航空宇宙學會誌 Vol.32 No.8

미소평판 주위의 저속 기채유동장이 기체분자운동론에 근거한 방법으로 조사되었다. 모델충돌적분항으로 단순화된 볼츠만방정식을 Discrete Ordinate 방법과 결합된 유한차분법으로 수치해석 하여 길이가 20㎛ 5% 평판 주위의 유동장을 계산하였다. 계산결과가 Information Preservation 방법 및 미끄럼 경계조건을 이용한 연속체 방법에 의한 결과와 비교되었다. 세 가지 서로 다른 방법에 의한 계산결과가 기본적으로 유사한 유동형태를 예측하였으나, 세부적인 면에서는 본 방법의 결과가 다른 두 방법의 결과보다 더 정확함을 보였다 Low-speed gas flows around a micro-scale flat plate are investigated using a kinetic theory analysis. The Boltzmann equation simplified by a collision model is solved by means of a finite difference approximation with the Discrete Ordinate method. Calculations are made for flows around a 5% flat plate with a finite length of 20 microns. The results are compared with those from the Information Preservation method and a continuum approach with slip boundary conditions. It is shown that three different approaches predict a similar basic flow patterns, while the results from the present method are more accurate than those from the other two methods in details

안전성이 높은 산업용 목재펠릿 보일러 개발

정찬홍(Chan Hong Chung),박민철(Min Cheol Park),이성영(Seong Young Lee) 한국신뢰성학회 2013 신뢰성응용연구 Vol.13 No.1

Recently, due to the high rise of energy costs and environmental problem issues, much attention has been paid to wood pellets. Wood pellets are produced by compressing woody biomass into cylindrical form. Wood pellets are suitable for use at various scales in industrial furnaces for heat production to replace conventional fossil fuel energy sources since the use of wood pellet that is carbon neutral can alleviate global warming. This study presents the result of developing two industrial wood pellet boilers with high safety having capacities of 290kW and 440kW. Efficiency has been improved by using a rotating screw bar grate burner. Special attention has been paid to the improvement of the safety of the wood pellet boilers from backfire by adopting a triple protecting system composed of a rotary feeder, an air curtain, and a backfire protecting DC-fan.

Analysis of Nozzle Lip Flow by the Direct Simulation Monte-Carlo Method

정찬홍(Chan Hong Chung) 한국전산유체공학회 1997 한국전산유체공학회 학술대회논문집 Vol.1997 No.-

The direct simulation Monte-Carlo method has heen employed to analyze the structure of the flow around a nuclear thermal rocket nozzle lip. The aim of the study is to investigate the hehavior of a small amount of harmful species that may be present in the exhaust of a nuclear rocket, the concentrations of which are on the order of ppm. It is shown that the plume backflow is primarily determined by the thin subsonic fluid layer adjacent to the surface of the nozzle lip, and that the inflow boundary in the plume region has negligible effect on the backflow. It is also shown that a relatively large amount of the lighter species is scattered into the backflow region while the amount of the heavier species becomes negligible in this region due to extreme separation between the species. Results indicate that the backscattered molecules are very energetic and are fast-moving along the surface in the backflow region near the nozzle lip.

안전성을 고려한 고효율 목재펠릿 보일러 개발

정찬홍(Chan Hong Chung),박민철(Min Cheol Park) 한국신뢰성학회 2012 신뢰성응용연구 Vol.12 No.1

Wood pellet is one of biomass energy fuels, which is produced by compressing woody biomass such as sawdust, planer shavings, and whole-tree removal or tree tops and branches leftover after logging into cylindrical form. Latterly much attention has been paid to wood pellet boiler which is suitable for use at various scales in domestic and industrial furnaces for heat production to replace conventional fossil fuel energy sources since the use of wood pellet that is carbon neutral can alleviate global warming. This study presents the result of developing a high efficiency wood pellet boiler with 55MJ/h capacity. Efficiency has been improved by using a rotating disk burner with a shorter screw feeder. Special attention has been paid to the improvement of the safety of the wood pellet boiler from backfire by adopting a double protecting system composed of a shutter and an air curtain. The result shows that the efficiencies of the wood pellet boiler are 97.2% and 89.2% based on lower and higher heating values, respectively, at 15.1kW of heating output.

사파이어 웨이퍼 CMP 공정 신뢰성 향상을 위한 혼합 나노실리카 콜로이달 슬러리

정찬홍(Chan Hong Chung) 한국신뢰성학회 2014 신뢰성응용연구 Vol.14 No.1

A colloidal silica slurry has been manufactured by mixing nano silica powders having different grain size to improve the reliability of Sapphire wafer CMP process. The main reliability problem of CMP process such as the breaking of wafer can be prevented by reducing the size of particles in a slurry. While existing commercial colloidal silica slurries are usually made of single grain size silica powder of about 120nm, in the present study 40nm and 100nm silica powders are mixed to achieve a similar removal rate. The new colloidal silica slurry showed wafer removal rate of 3.04㎛/120min while that of a commercial colloidal silica slurry was 3.03㎛/120min. The roughness was less than 4Å and scratch was 0. It is also expected that the reduction of the size of nano silica particles can improve the dispersion stability and prolong the useful life of the slurry.

직접모사법을 이용한 Scramjet 엔진 저엔탈피 희박류 유동의 수치해석

정찬홍(Chan Hong Chung),김경회(Kyung-Hoe Kim) 한국항공우주학회 2000 韓國航空宇宙學會誌 Vol.28 No.2

교대로 운전되는 두 개의 UV/광촉매반응기로 구성된 폐가스 처리시스템에서의 광촉매의 비활성화 및 재생 특성

이은주 ( Eun Ju Lee ),정찬홍 ( Chan Hong Chung ),임광희 ( Kwang-hee Lim ) 한국화학공학회 2021 Korean Chemical Engineering Research(HWAHAK KONGHA Vol.59 No.4

본 연구에서는 교대로 운전되는 두 개의 UV/광촉매 반응기로 구성된 폐가스 처리시스템의 운전단계와 단계별 광촉매의 비활성화의 상관관계를 사용된 광촉매에 대한 기기분석을 통하여 규명하였다. 선행연구[Lee와 Lim, Korean Chem. Eng. Research, 59(4), 574-583 (2021)]의 광촉매 반응기 시스템 운전에 사용되지 않은 광촉매를 담지한 다공성 SiO₂ 담체(A4), 1회 운전하는 동안 사용되고 재생을 경험하지 않은 광촉매를 담지한 다공성 SiO₂ 담체(A1), 2회 운전에 사용되고 1회 재생된 광촉매를 담지한 다공성 SiO₂ 담체(A2) 및 3회 운전에 사용되고 2회 재생된 광촉매를 담지한 다공성SiO₂ 담체(A3)와, 1차 재생(AD1) 또는 3차 재생(AD3)된 광촉매를 담지한 다공성 SiO₂ 담체에 대한 BET 분석, SEM, XPS, SEM-EDS 및 FTIR 분석 등을 수행하여, 광촉매를 담지한 다공성 SiO₂ 담체의 비활성화 및 재생 특성을 포함하는 특성 분석을 수행하였다. 그 결과로서, 3회 이상의 여러 번 재생을 수행하는 광촉매의 적정 재생 온도를 200℃ 미만으로 도출하였다. 이러한 광촉매의 적정 재생 온도는 BET 분석결과에서 도출된 기공에 흡착된 에탄올 산화분해 중간생성물의 대부분이 완전 분해가 되어 기공이 재생되는 재생 온도와 거의 일치하였다. 특히, XPS 분석 결과는, 선행 연구[Lee와 Lim, Korean Chem. Eng. Research, 59(4), 574-583 (2021)]에서 광촉매 반응기의 첫 번째 운전 후에 광촉매의 미세한 비활성화가 발생하였음을 나타내었다. 또한, XPS 분석 결과는, 선행연구[Lee와 Lim, Korean Chem. Eng. Research, 59(4), 574-583 (2021)]에서 광촉매 반응기의 두 번째 운전에서 비교적 큰 광촉매의 비활성화가 발생하여 첫번째 운전성능보다 약 5%만큼 못 미치는 에탄올과 황화수소 각각의 제거효율을 초래하였으나, 세 번째 운전에서의 에탄올과 황화수소의 제거효율은 두 번째 운전에서의 에탄올과 황화수소의 제거효율 실험 결과와 거의 비슷하였다는 연구 결과와 일치하였다. 한편, AD3를 사용하여 선행연구[Lee와 Lim, Korean Chem. Eng. Research, 59(4), 574-583 (2021)]에서와 같은 광촉매 반응기의 네 번째 운전을 수행할 것을 가정하면, 두 번째 운전에서보다 더 큰 광촉매의 비가역적 비활성화의 발생으로 인하여 에탄올과 황화수소 제거효율이 가장 크게 저하되리라 예상되었다. In this study, the correlation between operating stages of waste air-treating system composed of two alternatively-operating UV/photocatalytic reactors, and the deactivation of photocatalyst used in each operating stage, was investigated by instrumental analysis thereon. The repeated deactivation and subsequent re-generation of photocatalyst used in the waste air treating system of previous investigation performed by Lee and Lim (Korean Chem. Eng. Research, 59(4), 574-583(2021)), were characterized on virgin photocatalyst-carrying porous SiO₂ media (A4), used photocatalystcarrying porous SiO₂ media (A1, A2 and A3) collected from the corresponding photocatalytic reactor upon 1^st, 2^nd, and 3^rd run, respectively, regenerated photocatalyst-carrying porous SiO₂ media upon 1 time-run (AD1) and 3 times regenerated photocatalyst-carrying porous SiO₂ media upon 3 time-runs (AD3) by instrumental analysis including BET analysis, SEM, XPS, SEM-EDS and FT-IR. As a result, the proper regeneration-temperature for deactivated photocatalyst to be regenerated several times (more than 3 times), was suggested below 200℃. Such temperature of deactivated photocatalystregeneration was almost consistent to the one, according to BET analysis, at which tiny nano-pores blocked by adsorbed ethanol-oxidative and degraded intermediates (AEODI), were regenerated to be reopened through almost complete mineralization of AEODI. In particular, the results of XPS analysis indicated an incurrence of insignificant deactivation of photocatalysis upon 1^st run of UV/photocatalytic reactor (A or C) of the previous investigation. In addition, the results of XPS analysis were consistent with the experimental results of the previous investigation in that 1) deactivation of photocatalyst incurred during 2^nd run of the UV/photocatalytic reactor (A or C) resulted in decreased removal efficiency, by ca. 5% and 5%, of ethanol and hydrogen sulfide, respectively, compared with its 1^st run; 2) there was insignificant difference between the removal efficiencies of its 2^nd run and 3^rd run. Furthermore, the removal efficiencies of ethanol and hydrogen sulfide for hypothetical 4^th run of photocatalytic reactor in the previous investigation, using AD3, were expected to decrease, compared with its 3^rd run, by much more than those for 2^nd run in the previous investigation did, compared with its 1^st run.