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다이어몬드 공구를 이용한 Ni 도금층의 Micro V-Groove 가공
박동삼(D. S. Park),윤대진(D. J. Yoon),장호수(H. S. Jang) 한국생산제조학회 2007 한국공작기계학회 춘계학술대회논문집 Vol.2007 No.-
Fine microgroove is the key component to fabricate micro-grating, micro-grating lens and so on. Conventional groove fabrication methods such as etching and lithography have some problems in efficiency and surface integrity. Therefore, mechanical micromachining methods using single crystal diamond tools and ultraprecision machine tools are expected to be very efficient, and widely studied. This study deals with creation of ultra-precision micro V-grooves of nickel plated layer using non-rotational single crystal diamond tool and 3-axis micro stages. Micro V-groove shape and chip formation were investigated for the analysis of machinability of Ni plated layer.
Powder Blasting을 이용한 유리소재의 연료전지용 개질기의 유로 채널 가공
박동삼(D. S. Park),성은제(E. J. Seong),한진용(J. Y. Han) 한국생산제조학회 2006 한국공작기계학회 춘계학술대회논문집 Vol.2006 No.-
In this study, introduce about processing method of fluid passage channel in fuel processor by powder blasting. A processing meterial of the channel used LCD glass which thermal resistance and corrosion resistance are superior. For the comparison of heat transfer performance of methanol evaporator, numerical analysis using FLUENT code was carried out. Thereafter, processed fluid passage channel for fuel processor of LCD glass by powder blasting. After processing, analyzed about comparison of several channel forming cases channel depth, width and rib width.
Micro V-Groove 가공시 단결정 다이어몬드 공구의 마멸
박동삼(D. S. Park),한진용(J. Y. Han),윤대진(D. J. Yoon),장호수(H. S. Jang) 한국생산제조학회 2007 한국공작기계학회 춘계학술대회논문집 Vol.2007 No.-
Fine microgroove is the key component to fabricate micro-grating, micro-grating lens and so on. Conventional groove fabrication methods such as etching and lithography have some problems in efficiency and surface integrity. Therefore, mechanical micromachining methods using single crystal diamond tools is expected to be very efficient, and widely studied. This study deals with tool wear characteristics in the creation of micro V-grooves of electroless nickel coated plate using non-rotational single crystal diamond tool and 3-axis micro stages. For the analysis of tool wear characteristics in micro V-grooving, 3 dimensional images of tool tip are measured using noncontact type 3 dimensional shape measurement system.
박동삼(D. S. Park),성은제(E. J. Seong),한진용(J. Y. Han),황상순(S. S. Hwang) 한국생산제조학회 2006 한국공작기계학회 춘계학술대회논문집 Vol.2006 No.-
In this study, introduce about processing method of microchannel in fuel processor. For the comparison of heat transfer performance of methanol evaporator, numerical analysis using FLUENT code was carried out. Channel shape and condition which could determine the heat transfer performance according to the channel conditions were obtained. For channel forming, besides the conventional etching method, mechanical machining methods of end milling and powder blasting was introduced. It was shown that end mining could reduce machining error remarkably and surface treatment by powder blasting could improve the performance of catalyst coating.
다이어몬드 공구를 이용한 V-groove 가공시 비균질면 검출과 공구변형 해석
박동삼(D. S. Park),서태일(T. I. Seo),조명우(M. W. Cho),배종석(J. S. Bea),성은제(E. J. Seong),한진용(J. Y. Han),김건희(K. H. Kim) 한국기계가공학회 2006 한국기계가공학회 춘추계학술대회 논문집 Vol.2006 No.-
Fine microgroove is the key component to fabricate micro-grating, micro-grating lens and so on. Conventional groove fabrication methods such as etching and lithography have some problems in efficiency and surface integrity. This study deals with the creation of ultra-precision micro grooves using non-rotational single crystal diamond tools implemented on a 3-axis micro stage. In the case of machining with micro pattern on large surface, occur the inhomogeneous surface in the machined surface. Therefore, in this research, achieved research that presume inhomogeneous surface occurrence position through inhomogeneous surface detection algorithm. For the analysis of machining characteristics in micro V-grooving, three components of cutting forces are measured, and those are used for the calculation of tool deflection and stresses of the tool by FEM. From the results of this study, the proposed micro V-grooving technique could be successfully applied to forming the precise optical parts like prism patterns on light guide panel of TFT-LCD.
박동삼(D. S. Park),김정근(J. K. Kim),성은제(E. J. Seong),한진용(J. Y. Han),하민수(M. S. Ha) 한국생산제조학회 2005 한국공작기계학회 추계학술대회논문집 Vol.2005 No.-
Sandblasting, a conventional technique which has been used for paint or scale removing, deburring, and glass decorating, has recently been developed into a powder blasting technique for brittle materials, which is capable of producing micro structures larger than 100㎛. This paper describe examples of applications of powder blasting technique for various mechanical parts production.
박동삼(D. S. Park),김정근(J. K. Kim),성은제(E. J. Seong),한진용(J. Y. Han),하민수(M. S. Ha) 한국생산제조학회 2005 한국공작기계학회 추계학술대회논문집 Vol.2005 No.-
Powder blasting technique is introduced to micromachine the micro pattern of LGP mould. The LGP mould with dot pattern is machined by using powder blasting. The machinability of circular and rectangular pattern by powder blasting is verified. Then a prototype of LGP is injected by the developed LGP mould with micro dot pattern. Shape analysis of dot pattern and performance of the injected LGP are verified. The results showed printless LGP with dot pattern could be produced by just single injection using the mould with micro dot pattern, and powder blasting technique could be successfully applied to micromachining of micro dot pattern of LGP.