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        Microstructure, Mechanical Properties and Fracture Behavior of Magnesium/Steel Bimetal Using Compound Casting Assisted with Hot-Dip Aluminizing

        Wenming Jiang,Haixiao Jiang,Guangyu Li,Feng Guan,Junwen Zhu,Zitian Fan 대한금속·재료학회 2021 METALS AND MATERIALS International Vol.27 No.8

        In this work, microstructure, mechanical properties and fracture behavior of the magnesium/steel bimetal using compoundcasting assisted with hot-dip aluminizing were investigated, and the interface bonding mechanism of the magnesium/steelbimetal were also analyzed. The results indicate that the magnesium/steel bimetal obtained without hot-dip aluminizing hadlarger gaps through the whole interface without reaction layers between magnesium and steel, leading to a poor mechanicalbonding. After the steel substrate was hot-dip aluminized, an intermetallic layer along with an Al topcoat layer wereformed on the surface of the steel substrate, and the intermetallic layer was constituted by Fe2Al5,τ10-Al9Fe4Si3, FeAl3andτ6-Al4.5FeSi phases. In the case of the magnesium/steel bimetal obtained with hot-dip aluminizing, a compact and uniforminterface layer with an average thickness of about 17 μm that consisted of Fe2Al5,τ10-Al9Fe4Si3, FeAl3and Al12Mg17intermetalliccompounds was formed between the magnesium and the steel, obtaining a superior metallurgical bonding. The interfacelayer had much higher nano-hardnesses compared to the magnesium and steel matrixes, and its average nano-hardness wasup to 11.1 GPa, while there were respectively 1.1 and 4.2 GPa for the magnesium and steel matrixes. The shear strength ofthe magnesium/steel bimetal with hot-dip aluminizing reached to 23.3 MPa, which increased by 8.59 times than that of thecomposites without hot-dip aluminizing. The fracture of the magnesium/steel bimetal with hot-dip aluminizing representeda brittle fracture nature, initiating from the interface layer.

      • KCI등재

        Preparation of Al2O3/AZ91D Mg Interpenetrating Composites Using Lost Foam Casting Combined with Layered Extrusion Forming

        Wenming Jiang,Guangyu Li,Feng Guan,Junwen Zhu,Dongping Zhang,Zitian Fan 대한금속·재료학회 2022 METALS AND MATERIALS International Vol.28 No.4

        A novel method named lost foam casting (LFC) process combined with layered extrusion forming (LEF) technology wasproposed to prepare the Al2O3/AZ91D Mg interpenetrating composites, and the microstructural characteristics, thermalexpansion performance and wear resistance of the Al2O3/AZ91D interpenetrating composites were investigated in this work. The results indicated that a superior bonding between AZ91D magnesium alloy and Al2O3porous ceramic was achieved. The Al2O3/AZ91D interpenetrating composites exhibited obvious improvements in the thermal expansion performance andthe wear resistance compared to the AZ91D alloy. Therefore, the LFC process combined with the LEF technology providesa promising method for the preparation of the Al2O3/AZ91D interpenetrating composites.

      • KCI등재

        Rapid recycling of waste salt core materials in foundry industry using fractional crystallization

        Xiaolong Gong,Xiongjie Xiao,Qianqian Li,Jianwei Zhao,Zitian Fan 한국공업화학회 2023 Journal of Industrial and Engineering Chemistry Vol.124 No.-

        The water-soluble composite salt core materials have attracted increasing interest in the manufacture ofhollow castings with complex structures due to their high strength and excellent water solubility, whilethe treatment of waste brine generated from the salt core represents a major pain point for its large-scaleapplication. To change the above situation, the recycling technology of the waste brine from compositesalt core materials was developed using cooling crystallization combined with solvent-driven crystallization. The influences of dissolution temperature and solvent content on the recovery rate of the compositesalt core materials, including inorganic salt and fortifier, were investigated. In addition, the mechanicalproperties and microstructures of the composite salt core with multiple cycles were compared and analyzed. The results show that the fortifier material of corundum powder exhibits excellent chemical andthermal stability with a 100% recovery rate, and the recovery rate of inorganic salt material can reach79.31% with a 40 C dissolution temperature and a 1.0 mass ratio of methanol to brine. The microstructures,phase compositions and mechanical properties of the multi-recycled composite salt core have notchanged, demonstrating that the recycling of the water-soluble composite salt core is feasible, and favoringthe green development of the foundry industry.

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