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        Comprehensive modeling method for deformation errors of different types of rolling joints in motion systems and its application in machine tools

        Cheng Zhang,Jianrun Zhang,Xiaojuan Sun 대한기계학회 2020 JOURNAL OF MECHANICAL SCIENCE AND TECHNOLOGY Vol.34 No.11

        This paper proposes a novel comprehensive modeling method for deformation errors of different types of rolling joints in machine tools to improving the analysis efficiency. This method comprehensively considers the deformation of three types of rolling joints, i.e., linear guideway, ball screw and bearing, firstly from the perspective of analytical modeling. Two comprehensive models for deformation errors of all rolling joints in two types of motion systems of machine tools are established respectively with the method. The nonlinear interfacial characteristics at rolling joints and the geometric and stiffness coupling characteristics are considered. In order to study characteristics of the synthetical deformation error of rolling joints, a synthetical error model for a five-axis machine tool is developed. Several results and optimizations of the joints are carried out. The proposed method in this paper can effectively avoid the tedious finite element modeling in the traditional analysis process and improve the efficiency.

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        Progressive Orthogonal Optimization Design Method for High Efficiency Axial-flow Blower

        Chuang Li,Jianrun Zhang,Wenbin Yu 한국유체기계학회 2018 International journal of fluid machinery and syste Vol.11 No.4

        To solve the problem of excessive design parameters of flow channel during the comprehensive optimization of the axial-flow blower"s total pressure efficiency and flux, a progressive optimization design method which is based on the importance of structural parameters is proposed. The accurate numerical simulation model of flow channel is built, verified and updated by experiment results. According to the model, progressive orthogonal optimization design is developed as following steps: the first is axial fan design, then the orthogonal design of the structure parameters of entire flow channel is further advanced. This approach is applied to the optimization design of an axial-flow blower in this paper, and the results show that the uniformity of the flow field in the flow channel is significantly increased and the vertexes spreading in the flow channel are obviously reduced, the flux is increased from 0.145m3/s to 0.171m³/s, and the efficiency increased from 45.47% to 58.13%, it indicates that the method can meet the design requirements well while being efficient.

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