시험 규격을 고려한 자동차 페달 암의 구조해석과 위상최적화

이부윤,이현우,Lee Boo-Youn,Lee Hyun-Woo 한국마린엔지니어링학회 2006 한국마린엔지니어링학회지 Vol.30 No.5

Finite element analysis is performed to evaluate structural reliability of an automotive pedal arm under conditions of the stiffness, the load and the endurance test specifications. Results of the analysis shows that the pedal arm is safe enough under the tests. A topology optimization is numerically implemented, overall shape of the pedal arm being verified to be reasonable, A design concept to insert holes in the arm is established, which may be used to reduce its weight.

섬유판 제작용 압연프레스 가열드럼의 피로수명 해석과 구조설계 개선에 관한 연구

이부윤,Lee Boo Youn 한국마린엔지니어링학회 2005 한국마린엔지니어링학회지 Vol.29 No.2

Stress and fatigue life analyses are performed to enhance a fatigue life of a heating drum of the roller press for medium density fiberboard. The finite element method employing the submodel is used to analyze stress concentration in the journal of the heating drum. The fatigue life is evaluated by the stress-life theory. Two modified designs of the journal are suggested and evaluated to reduce the maximum stress and to increase the fatigue life Their structural reliabilities are verified in terms of the yield strength and the design life.

발전용 증기터빈 밸브 케이싱의 유한요소해석과 주조결함 평가 방법

이부윤,김원진,신현명,Lee Boo-Youn,Kim Won-Jin,Shin Hyun-Myung 한국마린엔지니어링학회 2005 한국마린엔지니어링학회지 Vol.29 No.5

Stresses of main stop valve and control valve casings for the steam turbines of power plants are analyzed by the finite element method. The stress intensity is obtained to check the results on the basis of the design criteria of ASME boiler and pressure vessel code. To verify accuracy of the finite element analysis. analyzed stresses are compared with those measured during the hydrostatic pressure test. Stress category drawings. which play an important role in evaluating casting defects, are produced from the analysis results, and important points in casting of the valve casings are discussed in terms of the stress category.

캐비닛-도어 통합모델을 이용한 빌트인 양문형 냉장고의 도어 상하단차와 앞뒤단차 해석

이부윤(Boo-Youn Lee) 한국기계가공학회 2018 한국기계가공학회지 Vol.17 No.5

A cabinet-door integrated finite element model was constructed for a built-in side-by-side refrigerator with an ice dispenser, and its deformation was analyzed using the ANSYS finite element software. As loads, the food load needed to fill in the cabinet and doors and the thermal load occurring during normal operation conditions were taken into consideration. The door height difference (DHD) and door flatness difference (DFD) between the two doors of the freezing and refrigerating compartments were derived. The DHD and DFD under the assembled condition without applied loads satisfied the acceptance criteria specified by the refrigerator manufacturer. It appeared that the food load increases the DFD slightly. The thermal load tends to increase the differences because of the thermal deformation, especially the DFD, of the cabinet and doors.

Stress Analysis and Evaluation of Steam Separator of Heat Recovery Steam Generator (HRSG)

Boo-Youn Lee(이부윤) 한국기계가공학회 2018 한국기계가공학회지 Vol.17 No.4

Stress of a steam separator, equipment of the high-pressure (HP) evaporator for a HRSG, was analyzed and evaluated according to ASME Boiler & Pressure Vessel Code Section VIII Division 2. First, from the analysis results of the piping system model of the HP evaporator, reaction forces of the riser tubes connected to the steam separator, i.e., nozzle loads, were derived. Next, a finite element model of the steam separator was constructed and analyzed for the design pressure and the nozzle loads. The results show that the maximum stress occurred at the bore of the riser nozzle. The primary membrane stresses at the shell and nozzle were found to be less than the allowable stress. Next, the steam separator was analyzed for the steady-state operating conditions of operating pressure, operating temperature, and nozzle loads. The maximum stress occurred at the bore of the riser nozzle. The primary plus secondary membrane plus bending stress at the shell and nozzle was found to be less than the allowable stress.

OLED 증착용 마스크 프레임의 무게 최소화를 위한 형상최적설계

이부윤(Lee, Boo-Youn) 한국산학기술학회 2013 한국산학기술학회논문지 Vol.14 No.10

본 연구는 FMM 방식을 사용하는 OLED 디스플레이의 증착공정에서 사용되는 마스크 프레임의 무게를 최 소화하기 위한 형상최적설계를 다루었다. 위상최적화 해석을 수행하였으며 그 결과를 토대로 프레임의 가로 및 세로 변에 슬롯을 삽입함으로써 강성을 증가시키면서 무게를 저감시킬 수 있는 설계 개념을 도출하였다. 프레임의 형상설 계변수를 정의하고 형상최적설계 문제를 정립하여 수치적 최적화를 수행하였다. 프레임의 설계기준인 최대 변위의 제 약조건을 만족하면서 무게가 최소인 프레임의 최적형상을 성공적으로 구하였으며, 최적설계된 프레임의 무게는 117.6 kg으로 최초설계안 256 kg 대비 138.4 kg(54.1%)가 감소된 결과를 얻었다. Present work deals with a shape optimal design to minimize the weight of the mask-frame used in the process of OLED vapor deposition by the fine metal mask. A design concept for an optimal shape of the frame to increase the stiffness and to reduce the weight is derived using the topology optimization, shape design variables of the frame by adopting slots being defined. An optimal shape is determined by solving the shape optimization problem to minimize the weight of the frame under constraints of the maximum displacement. Weight of the optimal design is 117.6 kg, which is reduced by 138.4 kg(54.1%) of that of the first design, 256 kg.

석탄화력발전소 보일러의 멤브레인벽을 위한 등가 쉘요소의 직교이방성 탄성상수 결정 방법

이부윤(Boo-Youn Lee) 한국기계가공학회 2020 한국기계가공학회지 Vol.19 No.3

In this study, we proposed a method to replace the solid finite element model of the boiler membrane wall for coal-fired power plants using an equivalent shell model. The application of a bending load to the membrane wall creates greater displacement at both ends of the central portion when compared with the middle when an isotropic elastic constant is used in the shell model. This is inconsistent with the results of the solid model where the central portion is uniformly deformed. Here, we presented a method to determine the orthotropic elastic constants of the shell model in terms of bending stiffness and vibration characteristics to solve this problem. Our analysis of the orthotropic shell model showed that the error ratio was 0.9% for the maximum displacement due to the bending load, 0.3% for the first natural frequency, and 2.5% for the second natural frequency when compared with the solid model. In conclusion, a complicated boiler membrane wall composed of a large number of pipes and fins can be replaced with a simple shell model that shows equivalent bending stiffness and vibration characteristics using our proposed method.

구조해석을 통한 하부냉동실형 빌트인 냉장고 도어의 처짐량 평가

이부윤(Boo-Youn Lee) 한국기계가공학회 2020 한국기계가공학회지 Vol.19 No.2

In this study, we developed a finite element model for the built-in bottom-freezer type refrigerator and then used the structural analysis method to analyze and evaluate the deflection of the doors. We tested the validity of the developed analytical model by measuring the deflection of the hinge when loads were applied to the upper and lower hinges of the refrigerating compartment and compared these with the analysis results. The comparison of the vertical displacement of the measured result and the analysis result showed an error ratio of up to 12.8%, which indicates that the analytical model is consistent. Using the analytical model composed of the cabinet, hinges and doors, we performed analyses for two cases: both doors closed, and the refrigerating door open. Since the maximum vertical displacement of the refrigerating compartment door (R-door) with the food load is smaller than the gap between the lower surface of the R-door and the upper surface of the freezer compartment door (F-door), it is judged that the R-door and the F-door do not contact when the doors are opened or closed. In addition, the analysis result showed that the difference between the vertical displacement at the hinge on the opposite side and the hinge side of the R-door is favorably smaller than the management criterion of the refrigerator manufacturer.

빌트인 냉장고 댐핑힌지의 응력해석 및 파손방지를 위한 설계개선

이부윤(Boo-Youn Lee) 한국기계가공학회 2020 한국기계가공학회지 Vol.19 No.2

The damping hinge of a built-in refrigerator was examined in terms of its stress and fatigue life. Analysis of the initial design showed that stress concentration occurred at the concave surface of the hinge lever, which was broken during the door opening-and-closing endurance test of the prototype. The maximum von Mises stress at this location exceeded the yield strength. In addition, Goodman fatigue analysis of the initial design showed that the fatigue life at this location was consistent with the failure observed during the endurance test. Based on these results, an improved design for the damping hinge was derived. Analysis of this improved design showed that the stress concentration in the hinge lever of the initial design was eliminated. In this case, the maximum stress occurred at the position where the hinge lever was in contact with the door stopping pin, and the maximum von Mises stress was smaller than the yield strength. Goodman fatigue analysis of the improved design indicated that the fatigue life of the entire damping hinge was infinite. It was therefore concluded that the improved design does not suffer from fatigue damage during the endurance test.

모드해석을 이용한 플루가스 냉각기의 진동 저감 방법에 관한 연구

이부윤(Boo Youn Lee),김원진(Won Jin Kim) Korean Society for Precision Engineering 2012 한국정밀공학회지 Vol.29 No.6

In this work, vibration characteristics of a flue gas cooler(FGC) for a heavy oil upgrading are experimentally analyzed and an effective method is proposed to reduce the vibration level. Firstly, the vibration under the operation condition of the FGC is measured and analyzed to identify the generation phenomena of vibration. And the displacement of the outer wall of the FGC is also analyzed to identify dominant frequencies of vibration. Secondly, an effective design to reduce the vibration is suggested by using the modal analysis. Consequently an improved design of the FGC gas cooler, which has lower vibration level, is obtained and then verified though the analysis and test.