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      Optimal Imperfect-Quality Inventory Models for Continuous and Discrete Shipping with Process Improvement and Setup Reduction

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      https://www.riss.kr/link?id=A76361597

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      다국어 초록 (Multilingual Abstract)

      Intelligent investment in setup cost reduction and process reliability improvement is crucial to an emerging integrated lean six sigma practice today. This study examines a cost-minimizing problem of jointly determining production lot size, setup cost...

      Intelligent investment in setup cost reduction and process reliability improvement is crucial to an emerging integrated lean six sigma practice today. This study examines a cost-minimizing problem of jointly determining production lot size, setup cost reduction, and process reliability improvement decisions for a manufacturer with an imperfect production process. We develop models for previously untapped discrete shipping in a supply chain context as well as continuous shipping and solve them optimally using differential calculus and nonlinear programming. We also conduct analytic and numerical sensitivity analyses to provide various important managerial insights into practices.

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      목차 (Table of Contents)

      • Abstract
      • 1. Introduction
      • 2. Imperfect-quality Inventory Model for Continuous Shipping
      • 3. Imperfect-quality Inventory Model for Discrete Shipping
      • 4. Numerical Example Solutions and Managerial Implications
      • Abstract
      • 1. Introduction
      • 2. Imperfect-quality Inventory Model for Continuous Shipping
      • 3. Imperfect-quality Inventory Model for Discrete Shipping
      • 4. Numerical Example Solutions and Managerial Implications
      • 5. Concluding Remarks
      • References
      • 〈Appendix〉
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      참고문헌 (Reference)

      1 Hall, R, "Zero Inventories" Dow Jones-Irwin 1983

      2 Suzaki, K, "The New Manufacturing Challenge:Techniques for Continuous Improvement" The Free Press 1987

      3 Womack, J.P, "The Machine that Changed the World" Rawson 1990

      4 Guu, S, "The Finite Multiple Lot Sizing Problem with Interrupted Geometric Yield and Holding Costs" European Journal of Operational Research 145 (145): 635-644, 2003

      5 Liou, M, "The Effects of Inspection Errors to the Imperfect EMQ Model" IIE Transactions 26 (26): 42-51, 1994

      6 Billington, P.J, "The Classic Economic Production Quantity Model with Setup Cost as a Function of Capital Expenditure" Decision Sciences 18 (18): 25-42, 1987

      7 Anily, S, "Single-Machine Lot-Sizing with Uniform Yields and Rigid Demands:Robustness of the Optimal Solution" IIE Transactions 27 (27): 625-633, 1995

      8 Lee H.L, "Simultaneous Determination of Production Cycle and Inspection Schedules in a Production System" Management Science 33 (33): 1125-1136, 1987

      9 Spence, A.M, "Setup Reduction and Increased Effective Capacity" Management Science 33 (33): 1291-1301, 1987

      10 Deming, W.E, "Quality, Productivity, and Competitive Position" MIT Press 1982

      1 Hall, R, "Zero Inventories" Dow Jones-Irwin 1983

      2 Suzaki, K, "The New Manufacturing Challenge:Techniques for Continuous Improvement" The Free Press 1987

      3 Womack, J.P, "The Machine that Changed the World" Rawson 1990

      4 Guu, S, "The Finite Multiple Lot Sizing Problem with Interrupted Geometric Yield and Holding Costs" European Journal of Operational Research 145 (145): 635-644, 2003

      5 Liou, M, "The Effects of Inspection Errors to the Imperfect EMQ Model" IIE Transactions 26 (26): 42-51, 1994

      6 Billington, P.J, "The Classic Economic Production Quantity Model with Setup Cost as a Function of Capital Expenditure" Decision Sciences 18 (18): 25-42, 1987

      7 Anily, S, "Single-Machine Lot-Sizing with Uniform Yields and Rigid Demands:Robustness of the Optimal Solution" IIE Transactions 27 (27): 625-633, 1995

      8 Lee H.L, "Simultaneous Determination of Production Cycle and Inspection Schedules in a Production System" Management Science 33 (33): 1125-1136, 1987

      9 Spence, A.M, "Setup Reduction and Increased Effective Capacity" Management Science 33 (33): 1291-1301, 1987

      10 Deming, W.E, "Quality, Productivity, and Competitive Position" MIT Press 1982

      11 Juran, J.M, "Quality Planning and Analysis, 2nd edition" McGraw-Hill 1980

      12 Crosby, "Quality Is Free" McGraw-Hill 1979

      13 Fine, C.H, "Quality Improvement and Learning in Productive Systems" Management Science 32 (32): 1301-1315, 1986

      14 Lee H.L, "Production and Maintenance Planning Model with Restoration Cost Dependent on Detection Delay" IIE Transactions 21 (21): 68-75, 1989

      15 Kim, D, "Optimal Two-Stage Lot Sizing and Inventory Batching Policies" International Journal of Production Economics 58 (58): 221-234, 1996

      16 Kim, C.H, "Optimal Production Run Length and Inspection Schedules in a Deteriorating Production Process" IIE Transactions 33 (33): 421-426, 2001

      17 Porteus, E.L, "Optimal Lot Sizing, Process Quality Improvement and Setup Cost Reduction" Operations Research 34 (34): 137-144, 1986

      18 Yeh, R.H, "Optimal Lot Size and Inspection Policy for Products with Warranty" European Journal of Operational Research 174 (174): 766-776, 2006

      19 Kim, D, "Optimal Joint Pricing and Lot Sizing with Fixed and Variable Capacity" European Journal of Operational Research 109 (109): 212-216, 1997

      20 Vickson, R.G, "Optimal Inspection Sublots for Deteriorating Batch Production" IIE Transactions 30 (30): 1019-1024, 1998

      21 Lee, W.J, "Optimal Demand Rate, Lot Sizing and Process Reliability Improvement Decisions" IIE Transactions 28 (28): 941-952, 1996

      22 Szendrovits, A.Z, "Non-Integer Optimal Lot Size Ratios in Two-Stage Production/ Inventory Systems" International Journal of Production Research 21 (21): 323-336, 1983

      23 Shingo, S, "Modern Approaches to Manufacturing Improvement:The Shingo System" Productivity Press 1990

      24 Yano, C.A, "Lot Sizing with Random Yields:A Review" Operations Research 43 (43): 311-334, 1995

      25 Vőrős, J, "Lot Sizing with Quality Improvement and Setup Time Reduction" European Journal of Operational Research 113 (113): 568-574, 1999

      26 George, M.L, "Lean Six Sigma:Combining Six Sigma Quality with Lean Speed" McGraw-Hill 2002

      27 Zhang X, "Joint Lot Sizing and Inspection Policy in an EOQ Model with Random Yield" IIE Transactions 22 (22): 41-47, 1990

      28 Rahim, M.A, "Joint Determination of Production Quantity, Inspection Schedule, and Quality Control for an Imperfect Process with Deteriorating Products" Journal of the Operational Research Society 52 (52): 1370-1378, 2001

      29 Rahim, M.A, "Joint Determination of Production Quantity, Inspection Schedule and Control Chart Design" IIE Transactions 26 (26): 2-11, 1994

      30 Lee J.S, "Joint Determination of Production Cycle and Inspection Intervals in a Deteriorating Production" Journal of the Operational Research Society 42 (42): 775-783, 1991

      31 Schonberger, R.J, "Japanese Manufacturing Techniques" The Free Press 1982

      32 Porteus, E.L, "Investing in Reduced Setups in the EOQ Model" Management Science 31 (31): 998-1010, 1985

      33 Kim, D, "Integrative Cycle Scheduling Approach for a Capacitated Flexible Assembly System" Decision Sciences 24 (24): 126-147, 1993

      34 Chiang, A.C, "Fundamental Methods of Mathematical Economics, 2nd edition" McGraw-Hill 1974

      35 Salameh, M.K, "Economic Production Quantity Model for Items with Imperfect Quality" International Journal of Production 64 (64): 59-64, 2000

      36 Robinson Jr., E.P, "Economic Production Lot Sizing with Periodic Costs and Overtime" Decision Sciences 32 (32): 423-452, 2001

      37 Rosenblatt M.J, "Economic Production Cycles with Imperfect Production Processes" IIE Transactions 21 (21): 48-55, 1986

      38 Cheng, T.C.E, "EPQ with Process Capability and Quality Assurance Considerations" Journal of the Operational Research Society 42 (42): 713-720, 1991

      39 Schwaller R.L, "EOQ under Inspection Costs" Production and Inventory Management 29 (29): 22-24, 1988

      40 Yoo, S.H, "Collaborative and Integrative Models for Cost and Quality Capability Improvement in a Supply Chain" Korea University Business School

      41 Cheng, T.C.E, "An Economic Production Quantity Model with Flexibility and Reliability Considerations" European Journal of Operational Research 39 (39): 174-179, 1989

      42 Cheng, T.C.E, "An Economic Order Quantity Model with Demand-Dependent Unit Production Cost and Imperfect Production Process" IIE Transactions 23 (23): 23-28, 1991

      43 Tripathy, P.K, "An EOQ Model with Process Reliability Considerations" Journal of the Operational Research Society 54 (54): 549-554, 2003

      44 Kim, S, "A Knowledge Based Decision Support System for Setup Reduction" Decision Sciences 23 (23): 1389-1407, 1992

      45 Leung, K.F, "A Generalized Geometric- Programming Solution to ‘An Economic Production Quantity Model with Flexibility and Reliability Considerations’" European Journal of Operational Research 176 (176): 240-251, 2007

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      2026 평가예정 재인증평가 신청대상 (재인증)
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      학술지 인용정보

      학술지 인용정보
      기준연도 WOS-KCI 통합IF(2년) KCIF(2년) KCIF(3년)
      2016 0.66 0.66 0.69
      KCIF(4년) KCIF(5년) 중심성지수(3년) 즉시성지수
      0.69 0.66 1.157 0.2
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