Crystallization reactions, which are challenging to control in large-scale environments, have been extensively investigated utilizing small droplets as a research medium. Crystallization using conventional droplets achieves crystal growth by relying o...
Crystallization reactions, which are challenging to control in large-scale environments, have been extensively investigated utilizing small droplets as a research medium. Crystallization using conventional droplets achieves crystal growth by relying on evaporation or dissolution, which cannot control the rate of supersaturation. Therefore, this study proposes a methodology for controlling the supersaturation and crystallization of organic molecules by inducing liquid-liquid extraction and dissolution using surface nanodroplets. Surface nanodroplets gradually dissolve in flowing aqueous solution simultaneously with liquid extraction of organic molecules, resulting in supersaturation that leads to nucleation and crystallization. Supersaturation and crystallization were regulated by controlling process parameters such as the concentration of organic molecules in the aqueous solution and the flow rate of the solution, using trimesic acid as a model material. Higher concentrations of trimesic acid (TMA) in solution result in more rapid crystallization, primarily due to the increased driving force for TMA diffusion into surface nanodroplets. In addition, the fast flow rate creates a thin concentration boundary layer around the droplet and accelerates supersaturation by dissolving the droplet faster. As an application, we demonstrated the crystallization of amiodarone in chloroform surface nanodroplets. Furthermore, in this study, multi-component nanodroplets were synthesized using an eco-friendly Green Deep Eutectic Solvent (gDES) composed of thymol and decanoic acid. The extraction performance of gDES-based nanodroplets was demonstrated through the extraction of rhodamine 6G and copper ions. Copper ions were chelated with decanoic acid – a component of gDES – facilitating the rapid crystallization of Cu(II)-decanoate crystals. The results presented in this study have revealed novel application potential for surface nanodroplets, suggesting that they may be applicable to various fields such as the pharmaceutical industry, energy devices, and semiconductors.